video corpo
cad

19DV

19DV
1 / 32 PagesView full catalog

19DV

Product catalog summary
Overview: This document provides comprehensive data on Carrier Corporation's AquaEdge® High-Efficiency Semi-Hermetic Centrifugal Liquid Chillers, specifically models ranging from 500 to 800 nominal tons. These chillers incorporate Greenspeed® Intelligence, PIC 6 Controls, and use HFO-1233zd(E) refrigerant.
Key Features:
  • Environmental Impact: The chillers use low GWP refrigerant 1233zd(E), which is non-ozone depleting and not subject to US EPA phaseouts, with a low annual leak rate of 0.1%.
  • Efficiency: They feature a variable speed, two-stage economized refrigeration cycle for high efficiency in both full and part load conditions.
  • Reliability: Equipped with a two-stage low-pressure EquiDrive™ back-to-back compressor and ASME-certified heat exchangers for high reliability and sustainability.
  • Design: Modular construction allows for easy disassembly and reassembly, suitable for replacement projects. The semi-hermetic compressor design eliminates shaft seal leaks and refrigerant loss.
Technical Specifications:
  • Compressor: Semi-hermetic with refrigerant lubricated bearings and a variable speed drive.
  • Heat Exchanger: Features a hybrid falling-film evaporator requiring 20% less refrigerant than traditional designs.
  • Control System: The PIC 6 control system integrates with the Carrier Comfort Network® and offers extensive monitoring and diagnostic capabilities.
Additional Features:
  • Microprocessor Control: Provides direct digital control with a user-friendly interface displaying operational data and supporting multiple languages.
  • Safety and Maintenance: Includes features like automatic capacity override, demand limiting, and a real-time clock for scheduling.
  • Quality Assurance: ISO 9001:2015 certified, ensuring high standards in manufacturing and performance.
Conclusion: The Carrier AquaEdge® 19DV chillers offer a high-efficiency, environmentally friendly solution for chilled water plants, with advanced features ensuring reliability, ease of maintenance, and long-term sustainability.
Specifications and Options: The document details the 19DV chiller's components, dimensions, control systems, and installation requirements. It highlights the flexibility to tailor the chiller to specific applications using the NG E-CAT selection software.
Options and Accessories: Offers optional features such as marine waterboxes, flanged nozzles, free cooling options, and enhanced copper tubing. Supports BACnet communication and offers extended warranties and service contracts in North America.
Physical Data: Provides dimensions for different configurations, emphasizing the need for adequate service access and overhead clearance during installation.
Control Systems: Features a microprocessor-based control system ensuring efficient capacity control and machine protection, including a PIC 6 control system with a Human Machine Interface (HMI) for user interaction and web-based remote access.
Sensors and Safety: Equipped with pressure transducers and temperature sensors to monitor and control various parameters, with safety cutouts to protect against high temperatures, pressure imbalances, and electrical faults.
Installation and Wiring: Outlines general guidelines for wiring and piping, emphasizing compliance with applicable codes and the importance of isolation valves for service. Provides recommendations for the operating environment and vibration concerns.
Compressor Specifications:
  • Connections to the compressor casing must use gaskets to minimize refrigerant leakage, with flanged or bolted connections for easy disassembly.
  • Pressure transducers should have quick disconnects for easy replacement and field calibration.
  • Centrifugal compressors should use variable inlet guide vanes for capacity modulation and pre-whirl of refrigerant vapor.
  • Compressors must be fully field serviceable.
Evaporator and Condenser:
  • Evaporators should be of hybrid falling-film type construction with waterboxes having standard Victaulic grooves or flanges.
  • Condensers should be shell and tube type, made from carbon steel, with similar waterbox specifications.
  • ASME compliance is required for shells and piping, with insulation to prevent sweating.
  • Tubes should be replaceable, mechanically expanded, and made of high-efficiency copper.
Purge and Refrigerant Flow Control:
  • Low pressure refrigerants require an automatic purge system for refrigerant collection and non-condensable removal.
  • Refrigerant expansion devices should use variable metering valves, such as float valves, to maintain efficiency.
Controls, Safeties, and Diagnostics:
  • Microprocessor control centers should be factory installed, capable of interfacing with building control systems, and display critical operational data.
  • Safety features include automatic shutdown for various fault conditions and self-corrective actions to prevent alarms.
  • Diagnostics include a self-diagnostic controls test for quick malfunction identification.
Jobsite Requirements:
  • Electrical contractors must supply and install necessary power lines and devices per local codes.
  • Mechanical contractors should install pressure gauges in accessible locations.
  • Vibration isolation pads should be provided by the chiller manufacturer.
Start-Up and Special Features:
  • A factory-trained representative should perform start-up procedures.
  • Optional features include envelope stability control, free cooling capability, and active harmonics filter options.
AC Line Surge Protection and AHF Controller: An AC line surge protection device with feedback to the Active Harmonic Filter (AHF) controller is required. The AHF assembly must include internal fuses in addition to a circuit breaker.
Unit Mounted VFD with Line Reactor and DC Choke: The compressor motor starter Variable Frequency Drive (VFD) must be factory mounted, wired, and tested by the chiller manufacturer. Customer connections are limited to main power leads and wiring for water pumps and tower fans. The enclosure should be Totally Enclosed Non-Ventilated (TENV) with lockable doors and integral fan coil cooling. Main power must have a fused disconnect.
Standard Features: Includes phase loss, phase reversal, phase imbalance, 3-phase ground fault, low voltage, current overload, under/over voltage, microprocessor-based overload trip protection, and input voltage surge suppression. The control panel displays various operational parameters.
VFD Design and Components: The VFD should be air or refrigerant cooled, microprocessor-based, and use pulse width modulation (PWM). Water-cooled drives are not acceptable. The input power device should be a full wave SCR diode bridge, and the input rectifier should convert AC to DC voltage. The inverter and control regulator should convert DC to a sinusoidal PWM waveform. Integrated controls should optimize chiller performance and prevent surges.
Enclosure and Heat Sink: The enclosure must be pre-painted, TENV with lockable doors. The VFD should have a short circuit interrupt capacity of 100,000 amps. The heat sink should be air-cooled with a fan coil controlled by a microprocessor.
VFD Rating and Performance: The drive should operate continuously at nameplate voltage ±10% and handle 150% of nameplate amps for 5 seconds. It must comply with ANSI, NEMA, UL, and NEC standards and operate in temperatures between 32 and 104°F. The VFD should not exceed 35% total harmonic distortion and should have a full load efficiency of at least 97%.
User Interface and Outputs: A single display should provide programming and display of VFD and chiller parameters. Discrete outputs for various pumps and alarms, as well as an analog output for head pressure reference, should be provided.
Protection and Testing: Protection features include under-voltage, over-voltage, over-current, phase loss, phase reversal, ground fault, and more. The VFD must be factory tested before shipment.
Manufacturer's Rights: The manufacturer reserves the right to change specifications or designs without notice.
See more

Catalog excerpts

19DV-1

Product Data AquaEdge® High-Efficiency Semi-Hermetic Centrifugal Liquid Chillers 500 to 800 Nominal Tons (1758 to 2814 Nominal kW) 19DV 50/60 Hz High-Efficiency Semi-Hermetic Centrifugal Liquid Chillers with Greenspeed® Intelligence, PIC 6 Controls, and HFO-1233zd(E) Refrigerant

 Open the catalog to page 1
19DV-2

Features/Benefits The 19DV AquaEdge® chiller’s use of low GWP (global warming potential) refrigerant 1233zd(E) and its high efficiencies obtained from real world operating conditions greatly diminish the effects of potential direct or indirect global warming. Carrier’s AquaEdge centrifugal chillers offer: • The use of non-ozone depleting (ODP=0.00) refrigerant HFO1233zd(E), which is not affected by scheduled US EPA refrigerant phaseouts • An annual leak rate of 0.1%, one of the lowest published in the industry • Semi-hermetic compressor • Variable speed drive • Modular construction • Low pressure...

 Open the catalog to page 2
19DV-3

Using air instead of water also eliminates costly maintenance associated with the water cooling pump, heat exchanger and rubber tubing used with water-cooled VFDs. A factory-installed active harmonic filter option is also available. Heat exchanger features The American Society of Mechanical Engineers (ASME) standard requires the use of an independent agency to certify the design, manufacture, and testing of all heat exchangers, ensuring the ultimate in heat exchanger safety, reliability, and long life. Industry first low-pressure hybrid falling film evaporator The hybrid falling film evaporator...

 Open the catalog to page 3
19DV-4

Features/Benefits (cont) 19DV refrigeration cycle The compressor continuously draws refrigerant vapor from the evaporator at a rate set by the position of the inlet guide vanes and compressor speed. As the compressor suction reduces the pressure in the evaporator, the remaining refrigerant boils at a fairly low temperature (typically 38 to 42°F [3 to 6°C]). The energy required for boiling is obtained from the water flowing through the evaporator tubes. With heat energy removed, the water becomes cold enough to use in an air-conditioning circuit or process liquid cooling. After taking heat from...

 Open the catalog to page 4
19DV-5

Model number nomenclature19DV TWO-STAGE COMPRESSOR FRAME SIZE 419DV-G44G44 4 Description 19 — High Efficiency Semi-Hermetic Centrifugal Chiller D — Low Pressure V — Variable Speed Drive Evaporator Frame Size, Length, Pass Arrangement, and Tube Count G20 - G4K — Frame G H20 - H4K — Frame H Condenser Frame Size, Length, Pass Arrangement, and Tube Count G22 - G4K — Frame G H22 - H4K — Frame H Compressor Frame Size 4 — 500-800 nominal tons (1758-2813 kW) Special Order Indicator --Standard S — Special Order Motor Code* B — Smallest HP D — Small-Mid HP F — Mid-Large HP H — Largest HP VFD Code* 5 —...

 Open the catalog to page 5
19DV-6

COMPRESSOR COMPONENTS 19DV TWO-STAGE COMPRESSOR FRAME 1ST STAGE SIDE LEGEND 1 — Motor Stator 2 — Motor Rotor 3 — Ceramic Bearing 4 — Impeller 5 — Variable Inlet Guide Vanes 6 — Filter

 Open the catalog to page 6
19DV-7

TYPICAL 19DV COMPRESSOR CHILLER COMPONENTS FRONT VIEW 1 — Interconnecting Compressor Piping 2 — VFD Drain (Field Drain Piping Required) 3 — Condenser 4 — Condenser Waterbox Return End 5 — Economizer Isolation Valve (Option) 6 — Economizer 7 — Evaporator Waterbox Return End 8 — Vacuum/Charging Valve (Hidden) 9 — PIC6 HMI Touchscreen Panel 10 — Evaporator Bundle Sight Glasses 11 — Rupture Disc 12 — Suction Elbow 13 — Evaporator Charging Valve and Evaporator Pressure Transducer 14 — First Stage Guided Vane Actuator 15 — Compressor Motor 16 — Moisture Indicator (Hidden) 17 — Evaporator 18 — Second...

 Open the catalog to page 7
19DV-8

Chiller components (cont) TYPICAL 19DV COMPRESSOR CHILLER COMPONENTS WITH OPTIONAL ECONOMIZER BYPASS LINE VIEW SHOWING OPTIONAL ECONOMIZER LIQUID BYPASS LINE (CONTROL PANEL, PURGE, AND LUBE ASSEMBLY REMOVED) ECONOMIZER TO CONDENSER HIGH SIDE FLOAT CHAMBER ECONOMIZER BYPASS DIRECTION (WHEN VALVE OPEN) LOW SIDE FLOAT CHAMBER

 Open the catalog to page 8
19DV-9

19DV chiller weight The weight of a 19DV chiller is best obtained by running the chiller selection software. The 19DV has an extensive number of possible combinations of evaporators (including tubing type and length), condensers (including tubing type and length), waterbox types (taking into account heat exchanger passes), compressors, motors, and system accessories. The 19DV selection software will determine the rigging weight, operating weight, corner weight, and spring deflection (if applicable) of any configured unit. Due to rigging and installation considerations, there are times when it...

 Open the catalog to page 9
19DV-10

19DV DIMENSIONS (NOZZLE-IN-HEAD WATERBOX) HEAT EXCHANGER SIZE ‘Assumes both evaporator and condenser nozzles on same end of chiller; Nozzle-in-head waterboxes, 150 psi rated. NOTES: 1. Service access should be provided per American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) 15, latest edition, National Fire Protection Association (NFPA) 70, and local safety code. 2. Overhead clearance for service rigging compressor should be at minimum 3 feet (914 mm) with 5 feet (1524 mm) recommended for easier overhead access. 3. Dimensions are approximate. Certified drawings...

 Open the catalog to page 10
19DV-11

19DV DIMENSIONS (MARINE WATERBOX, 150 PSIG) ‘Assumes both evaporator and condenser nozzles on same end of chiller; Nozzle-in-head waterboxes, 150 psi rated. NOTES: 1. Service access should be provided per American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) 15, latest edition, National Fire Protection Association (NFPA) 70, and local safety code. 2. Overhead clearance for service rigging compressor should be at minimum 3 feet (914 mm) with 5 feet (1524 mm) recommended for easier overhead access. 3. Dimensions are approximate. Certified drawings available upon request....

 Open the catalog to page 11
19DV-12

The 19DV chiller can be tailored to the specific requirements of a given application. Please contact your local Carrier representative for a selection. The NG E-CAT selection software analyzes many factors, including specific temperature, fluid type, and flow requirements to automatically configure the chiller’s heat exchanger size, compressor aerodynamic model, and electrical sizing to deliver a chiller optimized to the job requirements. Heat exchangers Flow rate If the evaporator flow is variable, the rate of change of flow should not exceed 50% per minute. Water quality Please consult your...

 Open the catalog to page 12

All CARRIER commercial catalogs and technical brochures

  1. 40UV-UH-14SI

    32  Pages

  2. 42B-6SI

    24  Pages

  3. 30XA

    136  Pages

  4. 30RAP

    104  Pages

Archived catalogs

  1. Carrier VRF

    44  Pages

  2. ComfortVIEW 3

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.