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BORALIT
C. Separators

C. Separators

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C. Separators

Product catalog summary

Mud Traps

Installation: Suitable for sand and consolidated sand environments, with specific models and technical specifications.
Options: Includes plastic pedestrian covers and level alarm systems.
Characteristics: Designed to remove sediments from wastewater, applicable in environments like garages and restaurants, compliant with DIN 4040 standards.
Working Principle: Utilizes sediment density for separation from water.

Grease Traps

Installation: Available for regular and consolidated sand, with or without mud traps.
Options: Similar to mud traps, with additional alarm systems.
Characteristics: Removes grease from wastewater, essential for kitchens and food service areas, designed according to DIN 4040 standards.
Working Principle: Grease separates due to lower density and solidifies in contact with cold water.

Hydrocarbon Separators

Installation: Models for regular and consolidated sand, with options for coalescence filters.
Options: Includes various configurations with or without mud traps.
Characteristics: Designed to separate hydrocarbons from water, with performance specifications based on residue levels.
Working Principle: Utilizes coalescence filters to enhance separation efficiency.

Installation, Maintenance, and Warranty

Procedures: Detailed installation guidelines for different soil types.
Maintenance: Regular checks and cleaning recommended for optimal performance.
Warranty: Coverage details provided for product assurance.

Overview: This document provides detailed specifications and guidelines for Boralit's range of hydrocarbon separators, including models with and without mud traps, and those with coalescence filters. It includes technical specifications, installation procedures, and maintenance recommendations.

1. Models and Specifications:

Models Without Mud Trap: Various models listed with specifications such as volume, flow rate, dimensions, and weight, suitable for different flow rates and applications.
Models With Integrated Mud Trap: These models include a built-in mud trap for additional sediment collection, with specifications including volume, flow rate, and dimensions.
Models With Built-On Mud Trap: These models have an external mud trap for easier installation and maintenance.

2. Coalescence Filter Models:

Available with and without coalescence filters, necessary for discharges into surface water or artificial drainage systems.
Specifications include residual values, retention time, and hydrocarbon holding capacity.

3. Installation and Maintenance:

Installation procedures provided for separators in consolidated sand.
Maintenance involves regular cleaning and checking of the coalescence filter and mud traps.

4. Additional Features:

Options for alarms and covers, including electronic level alarms and pedestrian covers.
Sample pits designed for easy sampling of influent and effluent.

5. Contact Information: For larger flow rates or additional inquiries, contact Boralit via phone or email.

Installation Guidelines for Boralit Separators

1. General Installation Instructions:
For categories C 1.4, C 2.4, C 3.4, and C 4, install the facility close to the contamination source to prevent feeder pipe blockages. The pit should be 15-20 cm broader and deeper than the tank dimensions. Ensure all water is pumped out before adding consolidated sand, which should be at least 15 cm thick at the bottom. The facility should be level, filled with water, and connected to the drainpipe with proper ventilation. Backfill with consolidated sand and install PE-risers to ground level. If vehicles are nearby, a concrete slab should be used to divert pressure.

2. Installation in Regular Sand:
For categories C1.2, C2.2, and C3.2, if no groundwater is present, regular sand can replace consolidated sand. Ensure Boralit covers are used for safety as PE covers are temporary and cannot support weight.

3. Maintenance:
Regular checks and cleaning of mud traps and separators are advised. The separator's float system closes the drain when full, necessitating regular cleaning.

4. Warranty:
Boralit offers a 10-year warranty on facilities against manufacturing faults, void if installation guidelines are not followed. Mechanical and electrical parts have a 2-year warranty.

5. Appendices:
Technical specifications and calculations for various traps and separators, as well as alarm systems, are available on demand.

6. Contact Information:
Direct numbers for sales, logistics, and accounting departments are provided for further assistance.

Catalog excerpts

respecting nature Grease traps Hydrocarbon separators (larger systems: see category F)

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respecting nature C.l.l MUD TRAPS TO BE INSTALLED IN SAND (photos) 3 C.l.2 MUD TRAPS TO BE INSTALLED IN SAND (technical specifications) 3 C.l.3 MUD TRAPS TO BE INSTALLED IN CONSOLIDATED SAND (photos) 4 C.l.4 MUD TRAPS TO BE INSTALLED IN CONSOLIDATED SAND (techn specifications^ C.2.1 GREASE TRAPS TO BE INSTALLED IN REGULAR SAND (photos) 6 C.2.2 GREASE TRAPS TO BE INSTALLED IN REGULAR SAND (technical specifications)? C.2.2.1 MODELS WITHOUT MUD TRAP 7 C.2.2.2 MODELS WITH INTEGRATED MUD TRAP 7 C.2.2.3 MODELS WITH BUILT-ON MUD TRAP 7 C.2.3. GREASE TRAPS TO BE INSTALLED IN CONSOLIDATED SAND (photos)...

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C.1 MUD TRAPS C.1.1 MUD TRAPS TO BE INSTALLED IN SAND (photos) PHOTO 2 C.1.2 MUD TRAPS TO BE INSTALLED IN SAND (technical specifications) Ref. Photo Volume Flow A C B rate Height Length Width L/s SV 1100 1 1.100 1.5 1.910 1.180 1.180 SV 1600 1 1.600 3 2.200 1.290 1.290 SV 2400 2 2.400 8 1.850 2.350 1.350 SV 3300 2 3.300 15 2.210 2.390 1.610 SV 6000 2 6.000 20 2.470 2.400 2.070 Dimensions are in mm and informatory. Subject to alterations. All of these systems have 1 manhole diameter (D) 600 mm. Riser (welded) and cover standard included. Boralit products category C - Separators Version 2013/2...

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C.1.3 MUD TRAPS TO BE INSTALLED IN CONSOLIDATED SAND (photos) PHOTO 3 C.1.4 MUD TRAPS TO BE INSTALLED IN CONSOLIDATED SAND (technical specifications) Ref. Flow A C B rate Height Length Width L/s SV 300 3 300 1.5 1.550 830 760 SV 500 3 500 3 1.550 1.100 760 SV 850 3 850 6 1.550 1.500 1.050 Dimensions are in mm and informatory. Subject to alterations. All of these systems have 1 manhole diameter (D) 600 mm. Riser (welded) and cover standard included. C.1.5 OPTIONS COVERS Type KDB Boralit plastic pedestrian cover (Class A15)* Equipped with 4 clamp fasteners in stainless steel. Lockable without removal...

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C.1.6 CHARACTERISTICS A mud trap removes sediments (sand, mud, grit, settlable solids… ) from the wastewater. The installation of a sediment collector may be necessary in the following circumstances and may be used together with a hydrocarbon and/or grease trap separator: In garages, car-washes, car parks, … These are places where there is always a change that hydrocarbons might be discharged. In hotels, restaurants, bars, schools, butchers, caterers, … These are places where there is always a chance that vegetable or animal fats might be discharged along with other sediment. When there is a...

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C.2 GREASE TRAPS C.2.1 GREASE TRAPS TO BE INSTALLED IN REGULAR SAND (photos) PHOTO 6 TABLE OF CONTENTS Boralit products category C - Separators Version 2013/2 - English Boralit N.V. - Nijverheidslaan 12 – 9880 AALTER – Belgium Tel.: +32 (0) 9 375 11 11 – Fax: +32 (0) 9 375 22 22 Site: www.boralit.com - E-mail: [email protected]

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C.2.2 GREASE TRAPS TO BE INSTALLED IN REGULAR SAND (technical specifications) C.2.2.1 MODELS WITHOUT MUD TRAP Reference C.2.2.2 MODELS WITH INTEGRATED MUD TRAP Reference F Diam eter pipe 110 110 C.2.2.3 MODELS WITH BUILT-ON MUD TRAP Reference Dimensions are in mm and informatory. Subject to alterations. Types VV and VVS have 1 manhole of 600 mm, VVAS 2 manholes of 600 mm. Pictures and drawings: check mud traps to be installed in regular sand. Riser (welded) and cover standard included. TABLE OF CONTENTS Boralit products category C - Separators Version 2013/2 - English Boralit N.V. - Nijverheidslaan...

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C.2.3. GREASE TRAPS TO BE INSTALLED IN CONSOLIDATED SAND (photos) PHOTO 8 TABLE OF CONTENTS Boralit products category C - Separators Version 2013/2 - English Boralit N.V. - Nijverheidslaan 12 – 9880 AALTER – Belgium Tel.: +32 (0) 9 375 11 11 – Fax: +32 (0) 9 375 22 22 Site: www.boralit.com - E-mail: [email protected]

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C.2.4 GREASE TRAPS TO BE INSTALLED IN CONSOLIDATED SAND (technical specifications) C.2.4.1 MODELS WITHOUT MUD TRAP Reference F Diam eter pipe 110 110 110 F Diam eter pipe 110 110 110 C.2.4.2 MODELS WITH INTEGRATED MUD TRAP Reference C.2.4.3 MODELS WITH BUILT-ON MUD TRAP Reference C.2.5 OPTIONS COVERS Type KDB Boralit plastic pedestrian cover (Class A15)* Equipped with 4 clamp fasteners in stainless steel. Lockable without removal of the screws. Sealing rubber included. To use in combination with standard riser 600 mm diameter. (Water resistance not guaranteed) ALARM SYSTEM Type KANA 2 Level alarm...

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C.2.6 CHARACTERISTICS A grease trap removes grease (vegetable and animal fat) from the wastewater. In the following circumstances the installation of a grease trap may be necessary: Individual dwellings: in order to prevent blockage of the pipes if the wastewater treatment system used is located too far from the kitchen In restaurants, hotels, bars, schools, butchers, caterers… In these cases, a grease trap is always required. The volume of the grease trap depends on the flow rate discharged, as well as on the temperature of the water and the contamination load: Please contact our technical service...

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C.3 HYDROCARBON SEPARATORS C.3.1 HYDROCARBON SEPARATORS TO BE PLACED IN REGULAR SAND (photos) PHOTO 11 TABLE OF CONTENTS Boralit products category C - Separators Version 2013/2 - English Boralit N.V. - Nijverheidslaan 12 – 9880 AALTER – Belgium Tel.: +32 (0) 9 375 11 11 – Fax: +32 (0) 9 375 22 22 Site: www.boralit.com - E-mail: [email protected]

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C.3.2 HYDROCARBON SEPARATORS TO BE PLACED IN REGULAR SAND (technical specifications) C.3.2.1 WITHOUT coalescence filter (residue < 100 mg/l) C.3.2.1.1 MODELS WITHOUT MUD TRAP Ref. F Diam eter pipe 110 110 125 125 F Diam eter pipe 110 110 C.3.2.1.2 MODELS WITH INTEGRATED MUD TRAP Ref. C.3.2.1.3 MODELS WITH BUILT-ON MUD TRAP Ref. Dimensions are in mm and informatory. Subject to alterations. Types KA and KAS have 1 manhole of 600 mm, KAAS 2 manholes of 600 mm. Riser (welded) and cover standard included. REMARK: If you are interested in separators for larger flow rates, please contact our commercial...

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C. Separators

C. Separators

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