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Integrated Agile

Integrated Agile
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Integrated Agile

Product catalog summary
Introduction
Bonfiglioli Riduttori is a leader in the power transmission industry, known for its focus on know-how, innovation, and quality. The company produces 1.6 million units annually using automated processes and holds certifications from DNV and TÜV.

Innovative Solutions for Wind Energy
Bonfiglioli offers a range of gearboxes and electric motors for wind turbine pitch and yaw drive systems. The company has developed new compact yaw gearmotors with integrated frequency inverters, enhancing turbine control and reducing costs.

Next Generation Yaw Systems
The new yaw systems feature integrated Agile inverters, which can be mounted directly on the motor, offering a compact alternative to traditional systems. These systems improve reliability, availability, and cost optimization.

System Benefits
Bonfiglioli's integrated Agile inverters allow for easy retrofitting of traditional yaw systems, enhancing performance and reliability. The systems offer higher turbine reliability, extended life of components, and preventive maintenance capabilities.

Cost Optimization
Using integrated Agile inverters reduces the need for installation cabinets and cabling, optimizing system costs while maintaining performance. The plug-and-play design simplifies installation and reduces labor costs.

Technical Specifications
The Agile inverters support a power range of 1.1kW to 11kW and offer innovative control for various motor types. They are designed for harsh conditions and include features like Safe-Torque-Off and integrated PLC functions.

Mechatronic Yaw Drives
Bonfiglioli offers a range of yaw drives with varying torque capacities and gear ratios, suitable for different wind turbine power ratings.

Global Presence
Bonfiglioli operates worldwide with facilities in Italy, Germany, India, Vietnam, and more, providing comprehensive support and solutions globally.
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Catalog excerpts

Integrated Agile-1

Next generation power, control and green solutions

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Integrated Agile-3

Innovative solutions for renewable energies. Bonfiglioli Riduttori is a market leader in the power transmission industry. The company’s success is the result of a business strategy that relies on three fundamental factors: know-how, innovation and quality. The complete range of Bonfiglioli gearmotors offers excellent technical characteristics and guarantees the highest performance. Substantial investment and technical expertise have enabled the company to achieve an annual production output of 1.600.000 units using completely automated processes. Certification of the company’s Quality System...

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Integrated Agile-4

Optimized turbine control at lowest cost

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Integrated Agile-5

New compact yaw gearmotors with integrated frequency inverters. Today Bonfiglioli represents a leading brand in the wind industry and is a key partner to top manufacturers worldwide with its established range of gearboxes (700T series) and electric motors (BN series) for wind turbine pitch and yaw drive systems. To complement these components, Bonfiglioli Vectron provides an extensive range of standard frequency inverters (ACU and AGL series) for the control of nacelle orientation with a yaw drive. The result is a complete package dedicated to the wind energy sector. Based on its know-how Bonfiglioli...

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Integrated Agile-6

Easy installation with enhanced performances on any turbine. Traditional Yaw Systems with no inverter and fixed speed motors Requires less space but fits within some space EASY RETROFIT Next generation yaw systems Quick retrofit without mechanical changes Choosing Bonfiglioli integrated Agile inverters allows traditional yaw systems with fixed speed motors to be effortlessly converted into stateof-the-art yaw systems with regulated motors. You need only to remove the motor box covers and fit the new drives by means of screws. The performance of the turbine yaw system will be enhanced, enabling...

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Integrated Agile-7

Same performances with optimized system costs. Traditional Yaw Systems with standard inverters installed in a cabinet at nacelle Power connections between motor and inverter: each power cable 5-6 m. Next generation yaw systems Power connections are configured as per a “power bus”. System cost optimization If the wind turbine already has standard drives to control the yaw motors, then using Bonfiglioli integrated the Agile inverters allows yaw system cost optimization. The system will keep the same functional performance as standard inverters, since the new Bonfiglioli integrated inverters are...

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Integrated Agile-8

Agile: the unique yaw drive inverter directly integrated to the gearmotor. Power range 1.1kW up to 11kW Power Supply 3-Phase 320V ... 528V / 45Hz ... 66Hz Type of control Innovative control dedicated to open loop drives: • Sensor-less vector speed and torque control for induction motor • Sensor-less vector speed and torque control for brushless motor • Sensor-less V/f scalar control Type of Motor • Asynchronous AC induction motor • Synchronous AC permanent magnets motor without feedback Enclosure • Protection rating:: IP55 (EN60529) • Material: robust aluminum • Dimensions LxWxH: (size 1) 260...

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Integrated Agile-9

Mechatronic Yaw Drives Yaw drive Type Nominal torque Peak static torque Available pinion module The indicated data are for reference only; please contact Bonfiglioli Group for more detailed information. 709 Gearbox + Motor + Inverter 2.2 kW Complete yaw drive for wind turbine with rated power 1.5 ... 2.0 MW. 712 Gearbox + Motor + Inverter 4 kW Complete yaw drive for wind turbine with rated power 2.5 ... 3.0 MW. 716 Gearbox + Motor + Inverter 7.5 kW Complete yaw drive for wind turbine with rated power 5.0 ... 7.0 MW.

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Integrated Agile-10

Branches and facilities Our branches Bonfiglioli Canada Bonfiglioli France Bonfiglioli Brasil Bonfiglioli United Kingdom Tecnotrans Bonfiglioli Bonfiglioli Deutschland Bonfiglioli South Africa Bonfiglioli Österreich Bonfiglioli India Bonfiglioli Italia Bonfiglioli South East Asia Bonfiglioli Türkiye Bonfiglioli Vietnam Bonfiglioli Australia Bonfiglioli China Our production facilities ITA1 Bonfiglioli Riduttori S.p.A. BV Bonfiglioli Vectron GmbH BTPL Bonfiglioli Transmission Pvt BMR Bonfiglioli Mechatronics Research Gearmotor assembly plant Precison gearbox manufacturing & assembly plant Vignola,...

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Integrated Agile-11

Bonfiglioli worldwide network. Bonfiglioli Australia 2, Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel. (+ 61) 2 8811 8000 - Fax (+ 61) 2 9675 6605 www.bonfiglioli.com.au - [email protected] Bonfiglioli New Zealand 88 Hastie Avenue, Mangere Bridge, Auckland 2022, New Zealand - PO Box 11795, Ellerslie Tel. (+64) 09 634 6441 - Fax (+64) 09 634 6445 [email protected] Bonfiglioli Brasil Travessa Cláudio Armando 171 Bloco 3 - CEP 09861-730 - Bairro Assunção São Bernardo do Campo - São Paulo Tel. (+55) 11 4344 2323 - Fax (+55) 11 4344 2322 www.bonfigliolidobrasil.com.br...

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Integrated Agile-12

power, control and green solutions Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutions for industry, mobile machinery and renewable energy 40012 Lippo di Calderara di Reno Bologna (Italy)

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.