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Flatdek

Flatdek

Flatdek

Product catalog summary
Introduction
FLATDEK® is a long-span cladding ideal for home improvement projects such as room additions, carports, and awnings. It features clean lines and a glossy finish, suitable for pitches as low as 2°.
Material Specifications
FLATDEK® is made from COLORBOND® pre-painted steel, complying with AS/NZS 2728:2013 and AS 1397:2011 standards. It has a minimum yield strength of G550 and a base metal thickness of 0.42mm.
Dimensions and Tolerances
Custom cut lengths range from 850mm to 9000mm. Tolerances are +0mm, -15mm in length and +2mm, -2mm in width.
Support Spacings
Maximum support spacings are determined by AS 1562.1:1992 and AS 4040.1:1992 standards. FLATDEK® can be installed for light foot traffic or no foot traffic, with specific span recommendations based on wind classifications.
Installation Guidelines
FLATDEK® is installed using self-drilling screws. The unique dovetail ribs allow for easy manual fitting. For weather-tightness, a rear gutter attachment is recommended.
Wind Pressure Capacities
Wind pressure capacities are based on tests conducted in accordance with AS 1562.1:1992 and AS 4040.2:1992. Capacities are provided for both serviceability and strength.
Adverse Conditions
For use in marine or corrosive environments, consult the information line for advice.
Maintenance
Regular washing of external surfaces is recommended for optimal product life. Areas not exposed to rainfall should be cleaned every six months.
Safety and Handling
Use cut-resistant gloves and proper handling techniques. Keep products dry and handle carefully to avoid damage.
Compatibility and Cutting
Avoid contact with incompatible materials like lead or copper. Use an angle grinder with a metal-cutting blade for cutting.
Installation of Awnings
Detailed steps are provided for installing a typical awning, including the use of receiver channels and closed-cell foam strips.
Light Panels
FLATDEK® can be used with translucent fiberglass panels, ensuring proper overlap and spacing between panels.
Disclaimer
This guide is for informational purposes and not a substitute for professional judgment. Terms and conditions of sale are available at local sales offices.
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Catalog excerpts

Flatdek-1

FLATDEK® DESIGN AND INSTALLATION GUIDE

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Flatdek-2

LYSAGHT FLATDEK® FLATDEK® is a long-span cladding particularly suited to home improvement projects like room additions, carports and awnings. The underside of FLATDEK® features clean uninterrupted lines, with an attractive gloss finish ensuring visual appeal. FLATDEK® may be used on pitches from as low as 2° (1 in 30). A lower pitch of 1.5° can be used if built with a gutter all around. Where the spans exceed the values in the table, higher pitches should be used. Depending on support spacings used, FLATDEK® can be installed as either: • light foot traffic roof (one maintenance person walking...

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Flatdek-3

FLATDEK® LIMIT STATE WIND PRESSURE CAPACITIES (KPA) Span Type Limit State *Table values are based on supports of 1mm BMT. LIMIT STATES WIND PRESSURES FLATDEK offers the full benefits of the latest methods for modelling wind pressures. The wind pressure capacity table is based on full scale tests conducted at Lysaght’s NATAregistered testing laboratory, using the direct air pressure testing rig. Optimum product life will be achieved if all external surfaces are washed regularly. Areas not cleaned by natural rainfall (such as the underside of roofs) should be washed down every six months. Testing...

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Flatdek-4

INSTALLATION OF A TYPICAL AWNING Figure 1 Fixing to masonry wall. Gutter clips at 1 metre spacing. Screw to rib. Screw gutter to FLATDEK® Continuous silicone seal channel to fascia or wall Receiver channel Closed-cell foam strip, 10mm thick Closed-cell foam insert FIRMLOK® beam (or similar) Existing wall Receiver channel, gutter and/or beam trims edges 4.8 mm dia. aluminium Bulb-tite® blind rivet with low prole dome head and EPDM seal or Wafer head self drilling screw #10-16x22 or Hex. head self drilling screw #12-14x20 Silicone seal top of screw thread for weather-tightness. SHEET COVERAGE Width...

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Flatdek-5

FIT RECEIVER CHANNEL A receiver channel is often used to securely fix the FLATDEK® roof to the main building — usually to the building fascia, but the channel can be fixed to a solid wall if there is sufficient height to take wind uplift (Figure 1). LAYING FLATDEK® 1. Before you join sheets, it is important to remove the protective plastic coating otherwise the sheets won’t clip together properly. Be careful to place the sheets on a soft surface to prevent scratching. Prevailing weather Sequence of laying sheets. Sheet 3 Sheet 1 Direction of laying Prevailing wind Laying direction 2. nsert the...

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Flatdek-6

PRODUCT DESCRIPTIONS • All descriptions, specifications, illustrations, drawings, data, dimensions and weights contained in this catalogue, all technical literature and websites containing information from Lysaght are approximations only. They are intended by Lysaght to be a general description for information and identification purposes and do not create a sale by description. Lysaght reserves the right at any time to: (a) supply Goods with such minor modifications from its drawings and specifications as it sees fit; and (b) alter specifications shown in its promotional literature to reflect...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.