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BAUTOP® ENDURO

BAUTOP® ENDURO

BAUTOP® ENDURO

Product catalog summary
Product Description: BAUTOP® ENDURO is a metallic surface hardener designed for monolithic concrete floors using the wet-to-wet (WTW) system. It enhances the floor's resistance to abrasion, dusting, and penetration by oils and grease, creating a smooth, marble-like finish.
Applications: Suitable for high-traffic industrial areas such as production plants, warehouses, and facilities in the food and pharmaceutical industries. It is also used for anti-electrostatic floors.
Product Characteristics: The product offers high resistance to abrasion and dusting, contains metallic aggregates, is easy to clean, frost-resistant, and available in various colors.
Concrete Slab Requirements: The BAUTECH WTW system requires freshly-made low-shrinkage concrete with specific properties, including a class of C20/25 or higher, a water/cement ratio of ≤ 0.50, and the use of specific cement types and aggregates.
Application Conditions: The ambient and foundation temperature should be between +5°C and +30°C during application and for the next five days. The surface must be protected from rapid water loss.
Method of Use: The floor is made using the "wet on wet" method. The concrete must reach the proper hardness before applying the BAUTOP® ENDURO mortar. The mortar is prepared by mixing with water and applied using a scraper or float.
Curing: After troweling, the surface should be treated with a sealer to prevent water loss. Options include BAUSEAL® EKO, BAUSEAL® ENDURO, and BAUTECH FORMULA®.
Technical Data: The product complies with EN-13813 standards, with a compressive strength of >60 N/mm² and a bending strength of >10 N/mm². It is resistant to various chemicals and has a Mohs hardness of >7.
Health and Safety Precautions: The mixture contains cement, which is alkaline when mixed with water. Protective measures should be taken to avoid inhalation and contact with skin and eyes.
Packaging and Storage: Available in 30 kg bags, with a storage life of 6 months in original packaging at temperatures between 5°C and 25°C.
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Catalog excerpts

BAUTOP® ENDURO-1

BAUTOP® ENDURO Metallic hardener for industrial floors – WTW system (wet to wet) CT‐C60‐F10‐A3OPIS PRODUKTU DESCRIPTION BAUTOP® ENDURO is a metallic surface hardener (WTW) for mono‐ lithic concrete floors. It contains hard aggregate, high‐performance cements and proper admixtures and pigments. Applied and troweled on freshly‐made concrete, it creates a coloured, marble‐like, abrasion and dusting resistant, smooth floor of increased resistance to the penetration with oils, grease etc. New surface‐hardened floors of high hardness and resistance to abrasion and dusting in heavy traffic facilities – production plants, warehouses with very intensive traffic, factories, logis‐ tic centres as well as in food and pharmaceutical industry fa‐ cilities etc. Anti‐electrostatic floors Easy to clean Sealed and non‐dusting surface Frost‐resistant Wide range of colours High dusting resistance High impact resistance CONCRETE SLAB BAUTECH WTW SYSTEM floors are used on surfaces of freshly‐made low‐shrinkage concrete:  class C20/25 or higher  w/c ratio ≤ 0,50  amount of cement ≤ 350 kg/m3  alkali contents in cement <0,5%  cement CEM I, CEM II/A‐S, CEM II/B‐S or CEM III/A  aggregate ≤ 16 mm  contents of fraction ≤ 0.25 mm ‐ min. 4%  sand point about 35%  total amount of cement and aggregate of fraction ≤0.25 mm – max. 450 kg/m3  addition of steel fibres BAUMIX and polypropylene fibers BAUCON by recommendation of BAUTECH ‐ if an anti‐electrostatic floor is being made, the concrete must have an addition of BAUMIX steel fibres in the amount of no less than 20 kg/m3; also a discharge of electrical charges must be performed.  consistence on the construction site: S3, Abrams cone slump about 12 cm. Addition of steel fibres decreases the slump. In case of outdoor surfaces, concrete of exposure class XF4 should be used. CAUTION! Do not add any volatile ashes, as these tend to accumulate in the top layer of the slab, which may cause the dusting of the floor or detachments of the hardenER. It is forbidden to add water to concrete mixture in order to increase its workability. This causes a significant loss of the strength of the concrete and a clear increase of the chemical and physical shrinkage, leading to the creation of uncon‐ trolled scratches and cracks. The concrete must be properly compacted. APPLICATION CONDITIONS The temperature of the ambient and foundation during the works and for the next 5 days should be between +5°C and +30°C. The surface made should be protected from losing water too quickly as a result of, for example, high temperatures, draught, sunlight operation etc. In order to ensure high quality and uniform colour, all works should be performed with suitable tools in an area protected from dust, EPS balls and similar impurities. To make the floor with “wet on wet” method surface hardener BAUTOP® ENDURO is used. Before the mortar is spread, the con‐ crete must achieve proper hardness. The setting time of concrete depends on the temperature, relative humidity of the air etc. The surface of the concrete must not get too hard, therefore its condi‐ tion must be frequently checked. As a result, selection of the optimal moment to begin application of the mortar will be possi‐ ble. The works may be commenced when the imprints of feet on the concrete are not deeper than 3‐4 mm. Remove excess of cement grout from the surface and refresh it with a disc. Then begin the spreading of prepared BAUTOP® ENDURO mortar. Preparation of the mortar: To 3.0‐3.5 l of clean, cold water pour 30 kg (a bag) of dry mixture and mix for 3‐4 minutes in a concrete mixer or with a slow‐ running drill with a mixer until a homogenous mass is obtained. Spill the prepared mortar on the foundation and spread to the desired thickness using a distance scraper or float along with a laser levelling instrument or spacer strip, while smoothing the surface with a long float until uniform, smooth structure is ob‐ tained. Prepare portions which will be used within about 15 min. Do not add more water than the instructions indicate, as this will de‐ crease the strength and increase the contraction of the mortar. In the wintertime the material should be kept in a heated room prior to mixing. Low temperature of the material may cause that some additions will not be able to dissolve during mixing. Too high temperature of the material will decrease the spread of the mor‐ tar and result in too quick bonding. Perform the subsequent stages of troweling with blades set gradually at increasing angles. CURING Immediately after the troweling is completed, the whole surface should be treated with a selected preparation in order to prevent too quick loss of water: BAUSEAL® EKO A water‐diluted sealer for industrial floors applied with the spraying method, with a low‐pressure sprayer. Sealer should be applied once, with a thin layer, paying attention that no puddles are left. Efficiency: 1 l

 Open the catalog to page 1
BAUTOP® ENDURO-2

NANOSEAL® Lithium and polymer based agent for the maintenance, strengthening and sealing of concrete surfaces. Thanks to the penetration and hard‐ ening of concrete in molecular structure, it allows to obtain a highly resistant cement matrix of extreme physical and chemical properties. Additional modification with a specially selected polymer binding agent provides the maximum level of sealing the concrete by bonding those ingredients of the concrete matrix that are devoid of free cal‐ cium compounds. NANOSEAL should be applied evenly on the surface with the spraying ...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.