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Neopolen P - Product brochure

Neopolen P - Product  brochure
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Neopolen P - Product brochure

Product catalog summary
Introduction
Neopolen® P is an eco-friendly polypropylene foam known for its closed-cell expanded beads, available in densities from 20 to 120 kg/m³. It is supplied as loose beads for molding into various foam parts.

Applications
Neopolen® P is used in automotive construction, packaging, heating, ventilation, sanitary applications, fireproofing, and furniture. It is valued for energy absorption, low weight, and high thermal stability.

Properties
Molded parts offer high energy absorption, resilience, negligible water absorption, and good chemical resistance. They are stable over a wide temperature range, easy to clean, and recyclable.

Automotive Construction
Ideal for automotive components due to impact resistance, low weight, and recyclability, contributing to weight reduction and meeting safety standards.

Packaging and Transport
Suitable for reusable packaging due to resilience and cushioning performance, offering electrostatic discharge protection for electronics.

Furniture, Sport, and Leisure
Used in artificial turf systems, furniture, and leisure products for resilience and color variety, providing cushioning and easy cleaning.

Ventilation and Sanitary Applications
Used in ventilation systems for thermal insulation and ease of assembly, reducing heat loss and being environmentally friendly.

Fire Protection
Neopolen® P reFLAM is designed for increased fire protection, meeting REACH and RoHS standards.

Environmental Impact
Manufactured without harmful chemicals, recyclable, certified by Oeko-Tex®, and suitable for toy manufacturing.

Processing and Design
Allows for complex designs and high-quality surfaces through advanced production techniques, offering a wide color range and design freedom.
Specifications
Details include bulk density, color, and processing range. Products are primarily black, with densities from 22 to 87 g/l, and a metallic grey variant is available.

Processing and Technical Data
Foam particles are welded using water vapor with evaporation pressure from 2.5 to 3.5 bar. Cooling is achieved by spraying water, and parts are removed using mechanical extractors or compressed air. Low-pressure parts require tempering at 80°C.

Physical Properties
Includes tensile strength, elongation at break, compressive stress, residual compressive strain, resilience, compression hardness, cushion factor, specific energy, static area loading, dimensional stability at heat, thermal conductivity, water uptake, and surface resistance, measured according to DIN and ISO standards.

Notes
Data are based on current knowledge and experience, advising users to conduct their own tests. Data do not guarantee specific properties or suitability, and changes may occur without notice.

Contact Information
BASF SE, 67056 Ludwigshafen, Germany. Email: [email protected]. Website: www.neopolen.com.
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Catalog excerpts

Neopolen P - Product  brochure-1

Neopolen® P Designed for New Ideas.

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Neopolen P - Product  brochure-2

#W Our product for your vision. Neopolen® P is a polypropylene foam (EPP). Its expanded beads are predominantly closed-cell. It is supplied to molders in the form of loose beads for processing into a wide variety of foam parts on automated processing equipment. A molded density between 20 and 120 kg/m3 can be obtained with the standard product range. The foam beads are manufactured and processed in an eco-friendly manner without FCHCs.

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Neopolen P - Product  brochure-3

Applications The many properties of Neopolen P make it a versatile engineering material suitable for a wide range of applications. The main selection criteria are energy absorption, low weight and high thermal stability. The key applications are: ■ Automotive construction ■ Dunnage trays ■ Packaging and transport containers ■ Heating, ventilation and sanitary applications ■ Fireproong ■ Furniture, sport and leisure Distribution and production centers BASF has production sites in Ludwigshafen and Schwarzheide, Germany. The company’s global distribution organization supplies products to customers...

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Neopolen P - Product  brochure-4

Neopolen® P in automotive construction Opel Insignia OPC, photo: Adam Opel AG cording to list 232-101 (GADSL) of the Association of the German Automotive Industry. Opel OPC seat with Neopolen® Preinforced backrest Due to its mechanical properties Neopolen® P is particularly suitable for components subject to impact stress. The low weight, high energy absorption and good deformation performance of Neopolen P, even after repeated impact load, are outstanding qualities for components in automotive construction. Neopolen P also has negligible water absorption, can be relied upon to function reliably...

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Neopolen P - Product  brochure-5

New developments in pedestrian protection The increased pedestrian protection requirements already dened in the major automobile markets can be met best using components made of Neopolen P. Sandwich element Bumper system Trunk panel/Tool caddy Seat reinforcement Mechanical properties The material in a high density grade can also be used as a structural element. High strength and good compatibility with other materials produces components distinguished by outstanding mechanical properties. Sun visors Pillar liner Headrests Head liner Knee bolster Battery cover Side impact protection Seat Tunnel...

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Neopolen P - Product  brochure-6

With Neopolen® P dunnage trays, you can pile it on Dunnage tray system, photo: Ruch Novaplast The innovative and extremely robust packaging system is individually customized to the series component to be transported and provides safe protection against mechanical damage and weather conditions throughout the entire storage and transport process – usually throughout an enitre series cycle. Components can be precisely positioned in Neopolen® P dunnage trays so that they can even be removed by robot systems. Compared to other foam materials, Neopolen P is especially suitable for reusable packaging...

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Neopolen P - Product  brochure-7

Neopolen® P in furniture, sport and leisure Luscious red, deep blue or bright yellow – the color variety of Neopolen P offers a wide range of application options in the toy and leisure sector in particular. Leisure products made from Neopolen P are both light and highly resilient. Articial turf provided with a sublayer of Neopolen P is weather-resistant, gentle on the players’ joints and sturdy. Instead of sand and rubber granules, Neopolen P is employed as a foam substrate. This means that, with this turf, warping and holes are a thing of the past. Neopolen P in the arti cial turf system from...

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Neopolen P - Product  brochure-8

Neopolen® P is multifunctional in ventilation and sanitary applications Ecoscience buffer store, photo: Fueltech Sweden AB less heat is lost, effectiveness is increased. This reduces consumption, saves resources and is kind to our environment. The intelligent use of Neopolen® P even in the construction phase of a system can save signicant production costs. Because the extremely stable and tough-elastic foam parts can accept components such as control boards, ventilators and lter units, which are not screwed into but merely inserted into the Neopolen P housing, the number of individual system...

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Neopolen P - Product  brochure-9

Thermal conductivity in accordance with DIN 52612 42 Thermal conductivity [mW/m*K] 38 37 36 Neopolen P reFLAM Neopolen P 9335 MG Neopolen P 9435 BR The multifunctional material Neopolen P is used as housing insulation and in transport protection where it insulates and protects the integrated components while reducing energy costs. In the wide Neopolen P range, the Neopolen P 9335 MG (metallic grey) and Neopolen P 9435 BR (Bordeaux red) products are characterized by even more improved thermal insulation properties compared to the standard products. Neopolen P reFLAM can be used for applications...

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Neopolen P - Product  brochure-10

Neopolen® P has reproong under control Neopolen® P reFLAM With its special ame-protected additivation, the newly developed Neopolen P reFLAM is excellently suited to applications with increased re protection requirements, meeting the requirements of both REACH and the RoHS Directive and its supplements. Product properties Bulk density 1) Average particle size (mg) Average particle size (mm) Metallic grey Fire Behavior of Neopolen P Material Density according to ISO 845 [kg/m³] (Core Density)Test method Test method 1) Determined according to BASF method PAA 1 2) Color variations may occur

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Neopolen P - Product  brochure-11

Neopolen® P is ideal for packaging and transport containers FBOX, poto: Formgüter GmbH Thermal stability Warm stays warm – cold stays cold Due its high thermal stability, moldings made from Neopolen P can be sterilized, a particular advantage for medical applications and food containers. The insulating properties of our particle foam offer additional benets when used in catering and food boxes, or wherever warm things need to stay warm and cold things cold. Flip-Box made from Neopolen P (photo: Overath GmbH) – winner of the reddot design award Multiple impact protection Thanks to its outstanding...

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Neopolen P - Product  brochure-12

Neopolen® P offers lots of design freedom Thanks to its wide-ranging spectrum of properties, hardly any other material offers so many options for construction, application and design. Colors Striking red, deep blue, luscious green, bright yellow or ne Bordeaux red; those are the colors in the Neopolen® color range. Production engineering Modern production techniques such as backfoaming, in-mold skinning and embossing/stamping are being constantly further developed, allowing complex components and applications with sophisticated surfaces to be manufactured. Novel tooling engineering techniques...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.