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Basotect - Product Brochure 2014

Basotect - Product Brochure 2014
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Basotect - Product Brochure 2014

Product catalog summary
Overview of Basotect®
Basotect® is a melamine resin foam known for its flame resistance, high sound absorption, low weight, and good thermal insulation. It is widely used in construction, transportation, and consumer applications.

Properties of Basotect®
The foam's open-cell structure provides excellent sound absorption and low weight. It is inherently flame-resistant, maintains its properties over a wide temperature range, and is resistant to many chemicals. Its abrasiveness makes it suitable for cleaning applications.

Applications in Construction and Industry
Basotect® enhances acoustics in buildings, serves as decorative acoustic elements, and is used in sports and leisure facilities. It is also applied in acoustic test chambers and sound studios. Its thermal insulation properties are beneficial for solar collectors and HVAC systems.

Transportation Applications
In transportation, Basotect® is used in automotive, utility vehicles, rail vehicles, shipbuilding, and aerospace sectors due to its lightweight and fire-resistant properties.

Consumer Applications
Basotect® is used in cleaning products, clothing, textiles, and erasers due to its abrasive properties and compliance with safety standards.

Processing Techniques
Basotect® can be machined, coated, bonded, hydrophobed, oleophobed, impregnated, and thermoformed. It is supplied in blocks for further processing into shaped parts.

Environmental and Health Considerations
Basotect® complies with the RoHS directive and is not subject to hazardous material labeling. Some grades meet the Oeko-Tex® Standard 100, contributing to energy savings and reduced emissions.

Thermal Engineering Applications
Basotect® is used for insulating hot water tanks and solar collectors, reducing energy losses and simplifying installation. Its flexibility allows for comprehensive coverage, minimizing chimney effects typical of conventional insulation.

Transportation Applications
  • Automotive Industry: Used for acoustic properties, heat resistance, and low weight in engine covers, heat shields, and vehicle pillars.
  • Rail Vehicles: Improves energy efficiency and safety, meeting fire safety standards for wall and ceiling systems.
  • Ship Building: Used for acoustic insulation and cryogenic liquefied gas insulation on tankers.
  • Aerospace: Ideal for cladding payload sections in rockets and insulating aircraft cabins due to low density and sound absorption.

Consumer Applications
Basotect® W is used in cleaning applications for its abrasive properties and in clothing for shoulder pads and as an efficient eraser.

Processing of Basotect®
Basotect® can be processed through machining, coating, bonding, and thermoforming. Dust formation during processing should be managed, and the material's moisture absorption behavior considered. It can be rendered water-repellent through impregnation processes.

Conclusion
Basotect® offers a wide range of applications across different industries due to its unique properties. Processors should conduct their own tests to ensure suitability for specific purposes.
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Catalog excerpts

Basotect - Product Brochure 2014-1

The versatile melamine resin foam

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Basotect - Product Brochure 2014-3

Automotive industry Utility vehicles  / buses Rail vehicles Ship building Aircraft construction Aerospace Cleaning applications Clothing, textiles Erasers Machining Coating, bonding Hydrophobing, oleophobing Impregnating Thermoforming Processing notes The unique property profile of Basotect® Properties of Basotect® Basotect® range BASOTECT® IN CONSTRUCTION AND INDUSTRIAL APPLICATIONS … … to improve acoustics … as a decorative acoustic element … in sport and leisure activities … in acoustic test chambers, sound studios … for interior structures … for upholstered furniture … for thermal engineering...

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Basotect - Product Brochure 2014-4

Basotect® is a flexible, open-cell foam made from melamine resin, a thermoset polymer. Basotect®’s characteristic feature is its three-dimensional network structure consisting of slender and thus easily flexed filaments. The unique property profile of Basotect® … … resulting from the basic melamine resin: … resulting from the open-cell foam structure: Flame resistance (without the addition of flame retardants) High sound absorption capacity Constant physical properties over a wide temperature range Good thermal insulation properties Flexibility at very low temperature These properties give rise...

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Basotect - Product Brochure 2014-5

Sound absorption Basotect®’s open-cell surface guarantees that sound waves are not reflected but penetrate the cell structure unhindered. The sound energy is reduced in the cell structure, giving Basotect® an excellent sound absorption capacity. At low frequencies, improved sound absorption can be achieved, for example by adding layers of a heavier material. Constant physical properties over a wide temperature range Basotect® retains it properties over a wide temperature range. It keeps its flexibility even at -200 °C and is also suitable for application temperatures up to 240 °C. This enables...

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Basotect - Product Brochure 2014-6

Basotect® range – an overview For every use there is the right Basotect® Basotect® is supplied in the form of blocks with standard dimensions of 2500    1250      00 mm to processors that produce shaped parts x x5 for diverse applications, e. g., by cutting, stamping and pressing. ­ The different Basotect® grades cater to a variety of applications – ® for each application the Basotect portfolio offers a grade with an optimized property profile. The Basotect® range includes six different grades. Basotect® G is used in technical applications. Its light gray coloration prevents it from appearing...

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Basotect - Product Brochure 2014-7

Its high sound absorption capacity and safe fire characteristics make Basotect® G, G+ and UF ideal for use as sound absorption in buildings. Decoratively designed acoustic panels, suspend­ d baffles e and metal ceiling panels backed with Basotect® significantly and measurably improve the acoustics. In industrial applications, Basotect® can also serve as thermal insulation e. g. in HVAC* applications. Key benefits: omfortable C room acoustics Fire safety Basotect® in construction and industrial applications … installation High design freedom Energy efficiency Hotel Barceló in Barcelona, Tecno-Spuma,...

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Basotect - Product Brochure 2014-8

WAVE acoustic modules made of Basotect®, Späh, D Application example: The Betty T. Ferguson recreation Center in Florida, USA, is using BASF’s melamine foam Basotect® to enhance acoustics for swimmers and visitors. The unique sculpture “Splash!” features colorful cylinders made with Basotect®, which line the ceiling in the swimming center. The new sculpture “Splash!” addresses a common problem asso­ iated c with most indoor pools: a high level of background noise caused by reflected sound waves. For the recreation center in Florida, Artist Xavier Cortada envisioned a design composed of scattered...

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Basotect - Product Brochure 2014-9

Basotect® covered with blue fabric in Indian prayer hall … in sport and leisure activities Ceiling systems are also used to reduce noise in sports venues, ice rinks and swimming pools. This is where the special product advantages of Basotect® come to the forefront: enabling simple fastening with extremely thin cable structures, good sound absorption, low weight and high fire safety. The combination of sound absorption with flame resistance also make this foam ideal for use in shooting ranges. … in acoustic test chambers, sound studios Colored conical absorber elements, Texaa , F Baffle system,...

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Basotect - Product Brochure 2014-10

Basotect® in construction and industrial applications … Non-flammable upholstered furniture, Knoll, D Due to the foam’s low rigidity, Basotect® is suitable for sound insulation in combination with layers of heavier material. Composite elements made up of gypsum plasterboard and Basotect® in the form of cladding for interior structures provide a high degree of acoustic comfort. Upholstered furniture with a core of the specialty foam is particularly suitable for public areas such as movie theaters, hotel lobbies, offices and retirement homes that generally have high fire safety requirements and...

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Basotect - Product Brochure 2014-11

Thermal tank insulation, Greiner PURtec, A Pipe jacket insulation Thermal insulation of solar collectors, Viessmann, D Insulation for pipes can be produced from Basotect® G and G+ using contour cutting machinery. Even technically demanding thermal insulation projects can be successfully tackled because Basotect® G and G+ can withstand very high temperatures and offer low flammability. The fact that Basotect® is not fiber based is a major advantage for use in clean rooms. Solar collectors should absorb as much energy from sunlight as possible and reflect very little, thus low thermal conductivity...

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Basotect - Product Brochure 2014-12

Basotect ® can ideally fulfill the rising demand for soundproofing in the field of transportation. Thanks to its good sound absorption, very low weight and high heat resistance, Basotect® offers a wide variety of applications ranging from automotive construction to aerospace. Hood liner for the Lexus LS. Photo: Toyota    BASF /   noise Reduced weight Energy efficiency Fire safety Soundproofing of the engine compartment and passenger area in buses Automotive industry Basotect® TG and G are used in automotive construction to­ ether g with felt or plastic covers. Aside from outstanding acoustic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.