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Banker-Wire-Digital-Catalog-of-Wire-Mesh.

Banker-Wire-Digital-Catalog-of-Wire-Mesh.
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Banker-Wire-Digital-Catalog-of-Wire-Mesh.

Product catalog summary
Introduction
Banker Wire, founded in 1896, is a prominent manufacturer of woven and welded metal mesh in North America, recognized for its innovative processes and high-quality products.
Product Offerings
Banker Wire provides a variety of pre-crimped woven wire mesh styles, including Plain Crimp, Intercrimp, Flat Top, Lock Crimp, Triple Shute, and Hybrid, each tailored for specific applications like filtration and heat treating.
Manufacturing Capabilities
The company utilizes advanced equipment such as CNC-controlled press brakes and robotic welding cells to offer custom mesh solutions, ensuring precise and efficient production across various materials and configurations.
Welded Wire Mesh
Banker Wire also produces welded wire mesh using automated CNC grid welding machines, ensuring high strength and flatness with various wire diameters and spacing configurations.
Commitment to Quality
Banker Wire is dedicated to delivering products that meet high industry standards, using state-of-the-art equipment and innovative processes to exceed customer expectations in quality and performance.
Materials
The company offers a range of materials for wire mesh production, including Carbon Steel, Stainless Steel, Aluminum, Bronze, Copper, Brass, and Galfan®, each with specific properties for different applications.
Fabrication
Banker Wire's fabrication department employs processes like cutting, forming, and welding, using CNC grid welding machines and other advanced equipment to meet diverse industry needs.
Cutting and Welding
Advanced techniques, including manual and robotic welding, ensure precision and quality in producing welded wire mesh with specific configurations.
Quality Commitment
Banker Wire ensures high industry standards through the use of state-of-the-art equipment and high-quality raw materials, with wire certifications available upon request.
Wire Specifications
Specifications consider aspect ratio, spacing, opening size, and diameter, crucial for correct application and performance, with guidance provided to avoid common errors.
Weight and Conversion Table
Conversion factors for typical alloys like aluminum and copper are provided, with specific values for each.
Percent Open Area (POA) and Mesh to Diameter Ratio (MD)
POA is the ratio of hole area to total screen area, useful for material comparison, while MD helps determine crimp styles and POA.
Standard Wire Diameter
Emphasizes using decimals of an inch for standard wire diameters to avoid confusion.
Apparent Percent Open Area (APO)
Banker Wire has developed optical testing procedures for applications involving light transmittance, referred to as APO.
Welded Mesh Standards
Manufactures welded wire mesh to specifications, with options for trimmed and untrimmed edges, providing tolerances for squareness and dimensions.
Scale and Visualization
Discusses challenges in visualizing material characteristics from small samples, suggesting simple math and beam theory for assistance.
Simple Beam Theory
Explains deflection is proportional to the length cubed and weight, and inversely proportional to the Modulus of Elasticity and Rectangular moment of Inertia.
Spacing, Opening, Diameter Relationship
Provides algebraic relationships between wire spacing, diameter, and opening size, highlighting common errors in mesh spacing specifications.
See more

Catalog excerpts

Banker-Wire-Digital-Catalog-of-Wire-Mesh.-2

Established by Charles Banker in 1896 as C.I. Banker Wire & Iron Works, the company flourished in Milwaukee as one of many early metal fabricators making use of the new engineering marvel - inexpensive steel. Banker Wire specialized in fabricating wrought iron and wire products such as fire escapes, tool room partitions and bank teller cages. Changing times and changing owners gradually took its toll, and by the mid 1960’s, the company had withered to a local buyer and seller of industrial wire cloth. New ownership in 1965 gradually began revitalizing Banker. By the mid 1970’s, the business was...

 Open the catalog to page 2
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-3

Established by Charles Banker in 1896 as C.I. Banker Wire & Iron Works, the company flourished in Milwaukee as one of many early metal fabricators making use of the new engineering marvel - inexpensive steel. Banker Wire specialized in fabricating wrought iron and wire products such as fire escapes, tool room partitions and bank teller cages. Changing times and changing owners gradually took its toll, and by the mid 1960’s, the company had withered to a local buyer and seller of industrial wire cloth. New ownership in 1965 gradually began revitalizing Banker. By the mid 1970’s, the business was...

 Open the catalog to page 3
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-4

Banker manufactures the highest quality Pre-Crimped Woven Wire mesh. Pre-crimped mesh differs from Plain weave material in that the individual wires are run through a crimping process prior to mesh assembly. Our high speed crimpers use precision cut crimping wheels that shape each wire to accommodate intersections on an infinite number of mesh specifications. Without a defined crimp, Plain woven material lacks consistency and shape which makes it difficult to work with. It can also lead to lost time and money for the customer. The fundamental Banker Crimp styles listed across are the basis for...

 Open the catalog to page 4
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-5

Banker manufactures the highest quality Pre-Crimped Woven Wire mesh. Pre-crimped mesh differs from Plain weave material in that the individual wires are run through a crimping process prior to mesh assembly. Our high speed crimpers use precision cut crimping wheels that shape each wire to accommodate intersections on an infinite number of mesh specifications. Without a defined crimp, Plain woven material lacks consistency and shape which makes it difficult to work with. It can also lead to lost time and money for the customer. The fundamental Banker Crimp styles listed across are the basis for...

 Open the catalog to page 5
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-6

CNC GRID WELDING MACHINES Fully automated 2 and 3 axis single phase DC fixture weld systems excel at small runs and specialty grids. Fully automated welding machines produce welded mesh to your exact specifications. Banker Wire operates 2 CNC jig welders. These fully automated 2 and 3 axis, single phase DC fixture weld systems excel at small runs and specialty grids. Banker’s jig welders accommodate up to .375” diameter wire grids with trimmed or untrimmed edge conditions. The jig welders are capable of producing sheets up to 60” by 120”. Banker Wire operates 2 fully automated CNC grid welding...

 Open the catalog to page 6
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-7

CNC GRID WELDING MACHINES Fully automated 2 and 3 axis single phase DC fixture weld systems excel at small runs and specialty grids. Fully automated welding machines produce welded mesh to your exact specifications. Banker Wire operates 2 CNC jig welders. These fully automated 2 and 3 axis, single phase DC fixture weld systems excel at small runs and specialty grids. Banker’s jig welders accommodate up to .375” diameter wire grids with trimmed or untrimmed edge conditions. The jig welders are capable of producing sheets up to 60” by 120”. Banker Wire operates 2 fully automated CNC grid welding...

 Open the catalog to page 7
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-8

STAINLESS STEEL WIRE BRASS WIRE Banker can produce any of the numerous types of stainless steels commonly used in Wire cloth. There are many stainless steel compositions available to suit any number of corrosive or high temperature specialized applications. The most common types of stainless steels are listed below. Please call for more information about other available options. Brass wire is commonly used in woven wire cloth as filtration material as well as particle analysis test sieves. Brass wire combines proportions of Copper and Zinc. The most common Brass used in wire cloth contains 70%...

 Open the catalog to page 8
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-9

STAINLESS STEEL WIRE BRASS WIRE Banker can produce any of the numerous types of stainless steels commonly used in Wire cloth. There are many stainless steel compositions available to suit any number of corrosive or high temperature specialized applications. The most common types of stainless steels are listed below. Please call for more information about other available options. Brass wire is commonly used in woven wire cloth as filtration material as well as particle analysis test sieves. Brass wire combines proportions of Copper and Zinc. The most common Brass used in wire cloth contains 70%...

 Open the catalog to page 9
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-10

SPACING, OPENING, DIAMETER RELATIONSHIP The basic relationship between wire spacing, wire diameter, and clear opening can be expressed by an algebraic relationship: Wire Spacing = Wire Diameter + Opening Size Opening Size = Wire Spacing - Wire Diameter Wire Diameter = Wire Spacing - Opening Size ASPECT RATIO (AR) Wire Spacing (edge to edge of wire) Aspect Ratio is a useful way to characterize materials that have non-square or slotted openings or repeat patterns. It is the ratio of the larger pattern repeat distance to the smaller pattern repeat distance. Wire Spacing (center to center of wire)...

 Open the catalog to page 10
Banker-Wire-Digital-Catalog-of-Wire-Mesh.-11

SPACING, OPENING, DIAMETER RELATIONSHIP The basic relationship between wire spacing, wire diameter, and clear opening can be expressed by an algebraic relationship: Wire Spacing = Wire Diameter + Opening Size Opening Size = Wire Spacing - Wire Diameter Wire Diameter = Wire Spacing - Opening Size ASPECT RATIO (AR) Wire Spacing (edge to edge of wire) Aspect Ratio is a useful way to characterize materials that have non-square or slotted openings or repeat patterns. It is the ratio of the larger pattern repeat distance to the smaller pattern repeat distance. Wire Spacing (center to center of wire)...

 Open the catalog to page 11

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