Foam Silence Panel
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Assembly instructions Conservatory Roof Range Prize-winner of the national competition of innovative technologies organized by the Ministry of Research and AV Composites ZA de la Massane 11 Av. des Joncades Basses 13210 Saint Rémy de Provence Tél. :+(33) 4 32 61 92 95 Fax: +(33) 4 90 15 43 39 Web : www.avcomposites.com Mail : contact@avcomposites.com Authorized distributor: technical instructions Technological leader of insulating conservatory roofing

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels BE GDP 2006-01 Assembly Instructions for Conservatory Roof Panels 1. Layout of the Conservatory roofing: 1.1. Size of the conservatory : For the construction of a conservatory, please specify the width (l) and the length (L) of the conservatory you want. L This will allow to determinate the previsted area of the conservatory. S= l x L 1.2. Panels’ length : 1.2.1. Determination of the roof slope : For that, it is necessary to determinate the overall sizes: - Height H of the previsted roof on the lower part ( at the...

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels BE GDP 2006-01 The total height of the roofing at the highest point will be H + h. Thus, the slope will be: Nota: Mind you, it will be necessary to have at least a slope of 10% (that is to say h=1m (mini) for 1=10m). 1.2.2. of the Panels : The calculation of the panels’length can be done in different ways : *** Pythagore : LP = √ (l x l + h x h) *** Tangente : Calculation of the angle in degrees: LP = l / (cosine a) *** Or to measure on the premises ! 1.3. Number of free-standing panels : The number of N panels will...

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels 1.4. Number of panels : The number of N panels will be : Old version : (round up to the upper figure) (round up to the upper figure) 2. Cutting of the insulating panels, of the aluminium profile, and accessories: 2.1. Lower wall hook : The aluminium lower wall hook will be cut at the width of the conservatory L: 2.2. Junction key : Make the cut of the junction keys at the length of the panels LP, plus around 10mm for freestanding aluminium panels. 2.3. Roof side closure60 : The length of the roof side closure will...

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels It will be necessary to take into account the off cut that is due to the curved cut, and then you will have a sub-length S: 2.4. Insulating conservatory roof panels : Conservatory insulating panels (free-standing) will bec ut at the length LP+10cm mini, integrating a sub-length of about 10cm minimum, to warranty a spillover of the panels regarding the sandpit. Nota : In order to have a good aesthetic value, we recommend you (for conservatory width that are not multiples of 1200mm) to have the two ending...

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels 3. Assembly of the aluminium profile for the lower wall hook: The following operations have to be done : • To mark the conservatory roof height (H+h) on the two extremities • To mark with a chalk line the position of the lower wall hook, taking into account the height of the panels. • Be sure the supporting wall does not have too much irregularities. If so, it will be necessary to modify it with mortar in order to have a flat part for the fastening of the lower wall hook. • Make drillings lower wall hook with a...

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels Make an acrylic mastic joint (or polyurethane or silicon) between the lower wall hook and the wall, on the upper part. 4. Start-up of the roof with free-standing panels: During the start-up of the roof, it will be necessary to remove the safety film on about 5 cm all around the panels, on the 4 sides, in order to remove the whole safety film when the whole conservatory will be finished. 4.1. Fitting of the first free-standing panel: • Width of the conservatory multiple of 1200mm : The fitting of the first panel can...

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels Référence : Assembly instructions 2005-01 Ce document est la propriété d’AV Composites. Il ne peut être utilisé, communiqué ou reproduit sans son accord préalable. This document is the property of AV Composites. It can't be used, communicated or reproduced without its writen permission.

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels 4.3. Fitting of the junction key : The junction key chopped at the good length will be fitted into the edge profile of the panel, letting the over-length of 10mm sticking up from the low part of the roof conservatory, to allow the water flow. After having cut the good length of the junction key (7.5linear metre rod), integrating an overlength of minimum 10mm, the different operations you have to do are the following: • Cut of the junction key : LP+10mm (maximum 15mm) • Fitting of the key into the panel edge,...

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels 4.4. Fastening of the next free-standing panels : The other panels will be placed according to the following descriptive: • Positioning of the panel on the sandpit and on the lower wall profile. • Lubrication in the inside groove of the edge with a silicone spray (if possible, in order to make easier the fitting) • Positioning of the panel in contact with the previous panel. • Fitting of the panel in the upper part thanks to little motions. • Carry on of the fitting of the panel with the junction key, while making...

ASSEMBLY INSTRUCTIONS FOR CONSERVATORY ROOF PANELS Conservatory Roof Panels 4.5. Coating on the sandpit : The coating on the sandpit consists in making the following operations: • Positioning of an hydrophobic self-adhesive foam joint « compriband » of 5x50 on the sandpit profile or a plastic piece, in order to remove the risk of dew point phenomenon. • Positioning of a side closure on the panel extremities with self-drilling stainless steel screws (ex: Self screw SFSSN2/13-7981-3.9x19) NOTA : Maybe it will be necessary to make a curved cut of the aluminium roof side closure, between the...