Façade panel

Façade panel
1 / 11 PagesView full catalog

Façade panel

Product catalog summary
Overview: This document provides a detailed analysis of façade cladding systems, specifically focusing on façade panels. It addresses various aspects including application fields, characteristics, joint types, fixing methods, thermal expansion, installation procedures, impact resistance, appearance, and layout designs.
Field of Application and Characteristics: Façade cladding systems are ideal for flat and gently curving façades, often used for soffits. They are lightweight, durable, low maintenance, and easy to install, offering a solid appearance. Panels can be installed horizontally or vertically with adjustable shadow joint widths.
Principal Joints: The document details recessed longitudinal shadow joints and vertical joint liners, typically formed by roll-forming or folding elZinc® strips. Transverse joints vary with panel orientation, including shadow joints and sleeved panel joints.
Fixing: Panels are secured using corrosion-resistant screws or rivets, with fixing distances determined by supporting rail centers. The substructure accommodates thermal movements, and installation direction does not affect joint appearance.
Thermal Expansion and Contraction: The substructure must flex slightly to accommodate thermal movements, which are minimal due to limited panel lengths.
Installation: Horizontal panels are installed top-down, while vertical panels are installed left-to-right or right-to-left. Reinforcement may be necessary for impact resistance at street level.
Impact Resistance: Reinforcement is achieved by gluing backing material to the panel's inside face, with ventilation considerations for vertical layouts.
Appearance: Appearance is influenced by joint widths and panel layout. Coordination with window and door openings is essential for an ordered look. Panel thickness and width are selected to minimize waviness.
Layout Designs: Layouts are influenced by panel dimensions and joint widths, with common designs including uniform shadow joints, sleeved transversal joints, and combinations of horizontal and vertical panels. The choice of transversal joint affects the façade's visual impact.
Support and Façade Construction: The system uses metal rails for support, with adjustable wall brackets for alignment. Ventilation is ensured by an air gap between panels and insulation. Airtightness is crucial, and additional membranes may be required.
Characteristics and Observations:
Field of Application: Suitable for flat and gently curved façades and soffits. For curved façades, panels should be laid perpendicular to the curve for cost efficiency.
Principal Joint: Features a shadow joint 21mm deep with a width varying from 5mm to 25mm. Joint formation requires 100 to 130mm, adjustable by fixing flange length. In high wind areas or with wider joints, rivets may be needed to secure panels. A minimum joint width of 10mm is recommended in wet climates.
Material Thickness: Minimum thickness is 0.8mm, selected based on panel width. Maximum thickness is 1.2mm.
Finishes: Available in elZinc® Natural, elZinc Slate®, and elZinc Rainbow® finishes. Natural zinc is less preferred for façades due to its initial shine and weathering characteristics.
Weather Tightness: The system is back-vented and drained, allowing some rain to penetrate the outer layer. A breather membrane is recommended to protect insulation.
Fixing Method: Direct fixing using corrosion-resistant screws or rivets.
Layout Designs: Horizontal and vertical layouts with grid panel widths of 233, 300, and 400mm. Panel length up to 4m and depth of 25mm.
Substrate: Metal rails spaced 50 to 60cm apart, allowing for thermal movement.
Wall Construction: Ventilated with a minimum 2cm deep ventilation layer. The structure behind the air gap must be airtight.
System Weight: Ranges from 8 to 11kgs/m² for zinc only.
Cost: Considered a medium-cost, economical panel system for façades.
Installation: Platforms or scaffolding are used for elevation. Scaffold anchor positioning should be coordinated with the cladding installer.
Manufacturer Information: Asturiana de Laminados, S.A., with contact details provided for both factory and headquarters.
Disclaimer: The document provides generic information for standard installation in a European climate and does not replace specific project requirements. Asturiana de Laminados, S.A. offers advisory services for interpretation and use of the information.
See more

Catalog excerpts

Façade panel-1

Façade cladding systems overview Façade panel

 Open the catalog to page 1
Façade panel-2

Field of application, characteristics 5 Thermal expansion and contraction 9 Horizontal designs continued 14 Support and fagade construction 16

 Open the catalog to page 2
Façade panel-3

4 | Façade cladding systems an overview - façade panel Façade cladding systems an overview - façade panel | 5 Field of application, characteristics This rainscreen system is especially suitable for flat façades. It can also be used on gently curving façades in which the panels run perpendicular to the direction of curvature. It is commonly used to clad soffits. It presents a solid and formal appearance, is lightweight, very durable while being low maintenance, and quick and easy to install. The panels can be fixed in a horizontal or vertical direction, and the width of the shadow joint itself...

 Open the catalog to page 3
Façade panel-4

6 | Façade cladding systems an overview - façade panel Façade cladding systems an overview - façade panel | 7 Principal joints Transverse joints vary in design and can depend on the orientation of the panels. The following are some of the more typical designs The longitudinal joint is a recessed joint 21mm deep and between 5 and 25mm wide, depending on the emphasis it is desired to be given. Different widths of joints may be combined in a single façade which allows the designer to reinforce some lines more than others. The longitudinal joint can also be made by folding (instead of roll-forming)...

 Open the catalog to page 4
Façade panel-5

8 | Façade cladding systems an overview - façade panel Façade cladding systems an overview - façade panel | 9 Fixing Transverse joints in vertical arrangements are often required to shed rainwater as well as hide the substrate behind, so they can be slightly more complex. Apron flashing. Ventilation path. 10mm boxed fold at both ends to allow for ventilation. Apron joint: This joint is very secure from a weathering point of view. As can be seen in the photograph above it is a visually robust joint (this can be adjusted by modifying the face of the profile) and will divide the façade into horizontal...

 Open the catalog to page 5
Façade panel-6

10 | Façade cladding systems an overview - façade panel Appearance The slot-in façade panel gives a formal appearance to the building. The strength of the cladding’s longitudinal lines can be determined by choosing the appropriate joint width (from 5 to 25mm). These joints can therefore vary from quite discrete to rather bold. The transversal joints also have a large influence on the look of the façade, and can be chosen either to subdue or accentuate the grid effect these joints cause. The elZinc ® panels are normally set out in the horizontal or vertical, however for design reasons they are...

 Open the catalog to page 6
Façade panel-7

12 | Façade cladding systems an overview - façade panel Façade cladding systems an overview - façade panel | 13 Layout designs Horizontal designs The principal factors affecting layout design are the panel dimensions and joint widths. As a rough guide, assuming rails every 50 or 60cm, panel dimensions should respect the following table: We have drawn some common horizontal layout designs here. Other designs are possible – please contact us for more examples. The images are shown with a shadow effect for clarity. Grid panel width 233 to 300mm 300 to 400mm More detailed guidance, including relevant...

 Open the catalog to page 7
Façade panel-8

14 | Façade cladding systems an overview - façade panel Façade cladding systems an overview - façade panel | 15 Horizontal designs continued Other layouts Panels are sometimes set at an angle somewhere between the horizontal and the vertical, but this is not as easy to accomplish as with traditional systems (standing seam and flat lock panels), especially if the façade is punctured by openings. Please contact our technical advisory service if such a design is desired. It is possible to combine horizontal and vertical layouts on the same façade. This necessitates careful planning of the substrate...

 Open the catalog to page 8
Façade panel-9

16 | Façade cladding systems an overview - façade panel Façade cladding systems an overview - façade panel | 17 Support and façade construction In this ventilated façade (rainscreen) system the façade panels are self-supporting over short distances and are therefore fixed to a sub-structure consisting of a system of rails. These rails are either directly fixed back to the main structure behind (if it is flat and plumb enough and the thermal bridges are not a problem) or indirectly via wall brackets that provide for adjustment and therefore permit a flat and plumb sub-structure to be cons- tructed....

 Open the catalog to page 9
Façade panel-10

18 | Façade cladding systems an overview - façade panel Façade cladding systems an overview - façade panel | 19 Observations For curved façades it is more economical to Flat and gently curved façades, soffits use a layout that sets the panels perpendicular to the curve – curving panels in expensive For projects with high design wind loading or designed with joint widths on the wider side of Shadow joint 21mm deep. The width can nels together in the joint using rivets to prevent 130mm are needed to form the joint. This can popping out of the panels in windy conditions. be fine-tuned by adjusting...

 Open the catalog to page 10
Façade panel-11

Factory ASTURIANA DE LAMINADOS, S.A. has developed the instructions and recommendations herein with the aim of providing a better service for its customers. It is generic information for standard installation of elZinc® products in a European climate. This information must not substitute the considerations and requirements that, in each project, architects, designers and consultants may offer. ASTURIANA DE LAMINADOS, S.A. does not accept any responsibility therefore for any damage incurred to third parties, directly or indirectly by the misapplication, misinterpretation or general incorrect use...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.