TJ6-245-3000

TJ6-245-3000
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TJ6-245-3000

Product catalog summary
Introduction
The document is a technical manual for TERAJOINT® and TERAJOINT® Strong, which are robust joint systems for concrete floors. These prefabricated systems include load transfer mechanisms and are made from recyclable materials, available in various finishes for different environments.
Product Properties
TERAJOINT® systems create shrinkage-free movement joints with heavy-duty armoring and load transfer capabilities, suitable for high flatness and superflat floor construction. They accommodate minor slab movements due to shrinkage and thermal changes, transferring vertical loads between slabs.
Materials and Dimensions
The systems use cold drawn steel profiles and high-strength steel dowels. Detailed tables provide dimensions and materials for different TERAJOINT® versions, including standard, galvanized, stainless, and acid-proof options.
Resistances
Resistances are determined according to UK Concrete Society TR34.4, with tables showing load transfer capacities and design resistances for various dowel types and slab thicknesses.
Selection Criteria
Selection is based on slab depth, joint opening, environmental conditions, and joint aspect ratio, with recommendations for different conditions and openings.
Installation
The installation process emphasizes correct positioning and height before slab casting, using foam for thermal expansion, and separating fixed elements from the slab.
Appendix
The appendix includes a design form detailing dimensions, material options, and environmental conditions, guiding the selection of the appropriate TERAJOINT® version.
Load Specifications
Permanent Loads: Characteristic load gk in kN/m² with a safety factor γg of 1.35.
Imposed Loads: Characteristic load qk in kN/m² with a safety factor γq of 1.50.
Point Load: Characteristic value Qp in kN with a safety factor γQp of 1.50.
Dynamic Loads (Forklift): Safety factor γQk of 1.60, with a dynamic magnification factor φ of 1.4 for pneumatic tires and 2.0 for solid tires. Forklift axle load Qk varies by type (FL 1~6).
Forklift Specifications
Includes axle load, net weight, hoisting load, axle width, overall width, and length for forklifts FL 1 to FL 6.
Installing TERAJOINT® Free Movement Joint
General: Handle with care, store in dry conditions, and inspect for damage. Regular slab surface checks are recommended.
Installation Tolerances: Joints should be installed vertically, checked with a spirit level, and meet floor slab design requirements.
Installation Steps:
Step 1: Ensure sub-base level accuracy.
Step 2: Follow slab drawing for joint layout and height.
Step 3: Place joints, adjust height, and fix with pins, ensuring clearance for movement.
Step 4: Pour concrete to rail level, ensuring proper consolidation around dowels.
Revisions
Details of revisions from versions 06/2020, 03/2020, 12/2018, and 08/2017, including updates to dowel types, TERAJOINT® types, and design forms.
Design Tools and Technical Support
Peikko offers design software, 3D components, installation instructions, and technical support. Approvals and certificates are available on their website.
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Catalog excerpts

TJ6-245-3000-1

TERAJOINT® and TERAJOINT® Strong Free Movement Joints Robust Free Movement Joint Systems Version

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TJ6-245-3000-2

TERAJOINT® and TERAJOINT® Strong Free Movement Joints Robust Free Movement Joint Systems • Prefabricated leave-in-place free movement joint system with a variety of integral load transfer mechanisms to suit all floor loadings. • Excellent performance with 40mm x 10mm cold drawn steel for extreme armoring of joint arrises. • TERAJOINT® is specially designed for moderate and medium loads • TERAJOINT® Strong is specially developed to meet heavy duty requirements • Suitable for the high flatness category floor and superflat floor construction. • Fast track installation with a selection of fixing methods...

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TJ6-245-3000-4

About TERAJOINT® Free Movement Joint 1. Product Properties TERAJOINT® is a prefabricated leave-in-place joint system designed to create (construct) formed shrinkage free movement joints, consisting of heavy duty arris armoring, permanent formwork, and a load transfer system. The arris armoring is provided by 40 × 10 mm cold drawn steel profiles, which are connected by yieldable plastic bolts. The profiles are anchored into the slab by means of a number of 10 × 100 mm welded anchors, and one of the profiles is welded onto the steel divider plate, which has the load transfer system positioned and...

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TJ6-245-3000-5

TERAJOINT® Dowel Types. Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Version: PEIKKO GROUP 06/2020

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TJ6-245-3000-6

Table 2. Materials and standards of TERAJOINT® TJ5, TJ6, TJS6, TJS8. TERAJOINT® AND TERAJOINT® STRONG FREE MOVEMENT JOINTS

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TJ6-245-3000-7

VERSION: PEIKKO GROUP 06/2020

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TJ6-245-3000-8

Table 8. Dimensions [mm] of TERAJOINT® R-Section. Type NOTE: TERAJOINT® R-Sections are not standard products to be stored. They will be manufactured according to order. TERAJOINT® AND TERAJOINT® STRONG FREE MOVEMENT JOINTS

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TJ6-245-3000-9

Information TERAJOINT® with foam Peikko can deliver TERAJOINT® with closed cell polyethylene foam to the places where slabs are cast in the cool condition and thermal expansion is significant. The thickness of the foam (tf) can be 5 / 10 / 15 mm. tf Peikko Group’s production units are externally controlled and periodically audited on the basis of production certifications and product approvals by various independent organizations. Version: PEIKKO GROUP 06/2020

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TJ6-245-3000-10

Resistances of the TERAJOINT® dowels are determined according to UK Concrete Society TR34.4 published August 2013. Table 9. Load transfer and required verifications for single plate dowels. P Load transfer Punching shear at the face of the loaded area Punching shear on the critical perimeter Bearing/bending capacity of dowel Shear capacity of dowel TERAJOINT® and TERAJOINT® Strong Free Movement Joints

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TJ6-245-3000-11

Table 10. Design resistance of single dowel in shear P, and bearing/bending P , [kN] according TR34.4 for Design resistance [kN/m] covers all required verifications listed in Table 9. The punching shear resistances are calculated for plain concrete without any kind of additional reinforcement and according to TR34.4 the same approach should also be used for steel and macro-synthetic fiber reinforced concrete. If resistances for other joint openings or concrete grades, or slabs thicker than 250 mm are needed, please contact Peikko Technical Support. VERSION: PEIKKO GROUP 06/2020

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TJ6-245-3000-12

Selecting TERAJOINT® Free Movement Joint TERAJOINT® is selected according to following criteria: • • • Slab depth. It is recommended that the joint depth, TERAJOINT® height, is at least 10 mm shallower than the slab depth. Advisable slab depths are stated in Tables 4 and 5. Designed joint opening. For joint openings of up to 15 mm wide, we recommend TERAJOINT® TJ5 or TERAJOINT® TJ6. For joint openings from 20 to 30 mm wide, TERAJOINT® TJS8 is recommended. Whereas for pile supported slabs, we would only recommend the use of TERAJOINT® TJS8. Environment. For internal floors, we would suggest the...

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TJ6-245-3000-13

Appendix A - TERAJOINT® Design formBasic dimensions Thickness of the slab h = Pre-opening of joint: Thickness of foam f = Type of Peikko flooring product = Maximum length of slab A = Difference of temperatures of slab At = (recommended value 0 ~ 20 mm, maximum allowed value 30 mm) (default value 0 mm, available 5/10/15 mm) TERAJOINT® for joint opening < 15 mm or TERAJOINT® Strong for joint opening < 30 mm (maximum length of slab perpendicular to TERAJOINT® connection) - maximum At or A2 recommended value = 1.50 Standard, HDG, Stainless or Acid proof recommended value = 1.15 (based on soil type)...

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TJ6-245-3000-14

Loads Permanent loads Characteristic permanent load gk = kN/m2 Partial safety factor for permanent load yg = Characteristic imposed load qk = kN/m2 Partial safety factor for imposed load yq = Characteristic value of point load Qp = kN Partial safety factor for point load yQp = Partial safety factor for dynamic load yQk = Dynamic magnification factor q> = Characteristic axle load of forklift Qk = Width of contact area = Distance between middle of contact areas a = value 1.4 for pneumatic tires and value 2.0 for solid tires based on type of forklift (FL 1~6) recommended value 200 mm based on type...

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TJ6-245-3000-15

Installing TERAJOINT® Free Movement Joint General The handling of TERAJOINT Free Movement Joins must be done by following safety instructions. The free movement joints on site must be protected from weather, damage during handling and possible damage during removal on the packing. Joints should be stored in dry and sheltered conditions. Before use, the free movement joints are inspected visually for completeness and any signs of damage that might have occurred during transport or storage. The assessment of the products is based on the assumption that during the estimated working life no maintenance...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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