TJ5-160-3000

TJ5-160-3000
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TJ5-160-3000

Product catalog summary
Introduction
TERAJOINT® and TERAJOINT® Strong are prefabricated joint systems for concrete floors, designed for different load requirements. They are made from recyclable materials, with TERAJOINT® suitable for moderate loads and TERAJOINT® Strong for heavy-duty applications.
Product Properties
The systems create shrinkage-free movement joints with heavy-duty armoring and load transfer capabilities. They accommodate minor slab movements due to shrinkage and thermal changes, transferring vertical loads to minimize displacement.
Materials and Dimensions
Constructed from various steel grades and ABS/HDPS, the systems are available in plain, galvanized, stainless, and acid-proof versions, with dimensions varying by type.
Resistances
Resistances are based on UK Concrete Society TR34.4, with tables detailing load transfer, shear, and bearing capacities for different dowel types and slab thicknesses.
Selection Criteria
Selection depends on slab depth, joint opening, environmental conditions, and aspect ratio. Recommendations include using rounded sections to prevent cracking and separating fixed elements with foam filler.
Installation and Design
Installation involves positioning TERAJOINT® correctly before slab casting. Design considerations include slab thickness, joint opening, and material options, with guidelines for selecting the appropriate version.
Load Specifications
Permanent and imposed loads are measured in kN/m² with safety factors of 1.35 and 1.50, respectively. Point loads have a safety factor of 1.50. Dynamic loads, such as forklifts, have a safety factor of 1.60, with specific magnification factors for tire types.
Forklift Specifications
Details for forklift classes (FL 1 to FL 6) include axle load, net weight, hoisting load, and dimensions.
Installing TERAJOINT®
General: Ensure safety and protect joints from damage. Store in dry conditions and inspect before use.
Installation Tolerances: Install joints vertically, checking with a spirit level and laser level.
Installation Steps:
1. Ensure sub-base is level.
2. Follow slab drawing for joint layout.
3. Install joints sequentially, adjusting height and fixing with pins.
4. Pour concrete to rail level, ensuring proper consolidation.
Revisions
Revisions detail changes in sleeve material, dowel types, and TERAJOINT® types.
Design Tools and Technical Support
Peikko provides design software, 3D components, and technical support for design and installation.
Approvals and Certificates
Approvals, certificates, and environmental product declarations are available on Peikko's website.
See more

Catalog excerpts

TJ5-160-3000-1

TERAJOINT® and TERAJOINT® Strong Free Movement Joints Robust Free Movement Joint Systems Version

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TJ5-160-3000-2

TERAJOINT® and TERAJOINT® Strong Free Movement Joints Robust Free Movement Joint Systems • Prefabricated leave-in-place free movement joint system with a variety of integral load transfer mechanisms to suit all floor loadings. • Excellent performance with 40mm x 10mm cold drawn steel for extreme armoring of joint arrises. • TERAJOINT® is specially designed for moderate and medium loads • TERAJOINT® Strong is specially developed to meet heavy duty requirements • Suitable for the high flatness category floor and superflat floor construction. • Fast track installation with a selection of fixing methods...

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TJ5-160-3000-4

About TERAJOINT® Free Movement Joint 1. Product Properties TERAJOINT® is a prefabricated leave-in-place joint system designed to create (construct) formed shrinkage free movement joints, consisting of heavy duty arris armoring, permanent formwork, and a load transfer system. The arris armoring is provided by 40 × 10 mm cold drawn steel profiles, which are connected by yieldable plastic bolts. The profiles are anchored into the slab by means of a number of 10 × 100 mm welded anchors, and one of the profiles is welded onto the steel divider plate, which has the load transfer system positioned and...

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TJ5-160-3000-5

TERAJOINT® Dowel Types. Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Version: PEIKKO GROUP 06/2020

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TJ5-160-3000-6

Table 2. Materials and standards of TERAJOINT® TJ5, TJ6, TJS6, TJS8. TERAJOINT® AND TERAJOINT® STRONG FREE MOVEMENT JOINTS

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TJ5-160-3000-7

VERSION: PEIKKO GROUP 06/2020

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TJ5-160-3000-8

Table 8. Dimensions [mm] of TERAJOINT® R-Section. Type NOTE: TERAJOINT® R-Sections are not standard products to be stored. They will be manufactured according to order. TERAJOINT® AND TERAJOINT® STRONG FREE MOVEMENT JOINTS

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TJ5-160-3000-9

Information TERAJOINT® with foam Peikko can deliver TERAJOINT® with closed cell polyethylene foam to the places where slabs are cast in the cool condition and thermal expansion is significant. The thickness of the foam (tf) can be 5 / 10 / 15 mm. tf Peikko Group’s production units are externally controlled and periodically audited on the basis of production certifications and product approvals by various independent organizations. Version: PEIKKO GROUP 06/2020

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TJ5-160-3000-10

Resistances of the TERAJOINT® dowels are determined according to UK Concrete Society TR34.4 published August 2013. Table 9. Load transfer and required verifications for single plate dowels. P Load transfer Punching shear at the face of the loaded area Punching shear on the critical perimeter Bearing/bending capacity of dowel Shear capacity of dowel TERAJOINT® and TERAJOINT® Strong Free Movement Joints

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TJ5-160-3000-11

Table 10. Design resistance of single dowel in shear P, and bearing/bending P , [kN] according TR34.4 for Design resistance [kN/m] covers all required verifications listed in Table 9. The punching shear resistances are calculated for plain concrete without any kind of additional reinforcement and according to TR34.4 the same approach should also be used for steel and macro-synthetic fiber reinforced concrete. If resistances for other joint openings or concrete grades, or slabs thicker than 250 mm are needed, please contact Peikko Technical Support. VERSION: PEIKKO GROUP 06/2020

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TJ5-160-3000-12

Selecting TERAJOINT® Free Movement Joint TERAJOINT® is selected according to following criteria: • • • Slab depth. It is recommended that the joint depth, TERAJOINT® height, is at least 10 mm shallower than the slab depth. Advisable slab depths are stated in Tables 4 and 5. Designed joint opening. For joint openings of up to 15 mm wide, we recommend TERAJOINT® TJ5 or TERAJOINT® TJ6. For joint openings from 20 to 30 mm wide, TERAJOINT® TJS8 is recommended. Whereas for pile supported slabs, we would only recommend the use of TERAJOINT® TJS8. Environment. For internal floors, we would suggest the...

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TJ5-160-3000-13

Appendix A - TERAJOINT® Design formBasic dimensions Thickness of the slab h = Pre-opening of joint: Thickness of foam f = Type of Peikko flooring product = Maximum length of slab A = Difference of temperatures of slab At = (recommended value 0 ~ 20 mm, maximum allowed value 30 mm) (default value 0 mm, available 5/10/15 mm) TERAJOINT® for joint opening < 15 mm or TERAJOINT® Strong for joint opening < 30 mm (maximum length of slab perpendicular to TERAJOINT® connection) - maximum At or A2 recommended value = 1.50 Standard, HDG, Stainless or Acid proof recommended value = 1.15 (based on soil type)...

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TJ5-160-3000-14

Loads Permanent loads Characteristic permanent load gk = kN/m2 Partial safety factor for permanent load yg = Characteristic imposed load qk = kN/m2 Partial safety factor for imposed load yq = Characteristic value of point load Qp = kN Partial safety factor for point load yQp = Partial safety factor for dynamic load yQk = Dynamic magnification factor q> = Characteristic axle load of forklift Qk = Width of contact area = Distance between middle of contact areas a = value 1.4 for pneumatic tires and value 2.0 for solid tires based on type of forklift (FL 1~6) recommended value 200 mm based on type...

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TJ5-160-3000-15

Installing TERAJOINT® Free Movement Joint General The handling of TERAJOINT Free Movement Joins must be done by following safety instructions. The free movement joints on site must be protected from weather, damage during handling and possible damage during removal on the packing. Joints should be stored in dry and sheltered conditions. Before use, the free movement joints are inspected visually for completeness and any signs of damage that might have occurred during transport or storage. The assessment of the products is based on the assumption that during the estimated working life no maintenance...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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