TJ5-135-3000

TJ5-135-3000
1 / 20 PagesView full catalog

TJ5-135-3000

Product catalog summary
Introduction
TERAJOINT® and TERAJOINT® Strong are prefabricated joint systems for concrete floors, designed for high flatness and superflat constructions. They are made from recyclable materials and include integral load transfer mechanisms.

Product Properties
These systems create shrinkage-free movement joints with heavy-duty arris armoring and load transfer systems, suitable for floor class FM1. High-strength steel dowels are used to minimize vertical displacement between slabs.

Materials and Dimensions
Materials include cold drawn steel profiles with finishes such as plain, hot dip galvanized, and stainless steel. Dimensions vary by system type, with specific dowel types and joint openings detailed in tables.

Resistances
Resistances are based on UK Concrete Society TR34.4 standards, with tables detailing load transfer, shear, and bearing capacities for various dowel types and slab thicknesses.

Selection Criteria
Selection depends on slab depth, joint opening size, and environmental conditions, with recommendations for dry, wet, and corrosive environments.

Installation and Design
Installation involves positioning TERAJOINT® at the correct height before slab casting. Guidelines for slab thickness, joint opening, and material options are provided in the design form appendix.

Conclusion
TERAJOINT® systems provide durable solutions for various environmental and load conditions, with custom solutions available from Peikko Technical Support.
Load Specifications
Permanent loads are measured in kN/m² with a safety factor of 1.35. Imposed loads have a safety factor of 1.50, and point loads also use 1.50. Dynamic loads, such as forklifts, have a safety factor of 1.60, with a dynamic magnification factor of 1.4 for pneumatic tires and 2.0 for solid tires.

Forklift Specifications
Details for forklift classes FL 1 to FL 6 include axle load, net weight, hoisting load, axle width, overall width, and length.

Installation Instructions
TERAJOINT® joints must be handled safely, protected from weather, and stored dry. Visual inspection is required before use. Joints should be installed vertically and checked for levelness and straightness.

Installation Steps
Step 1: Sub-base Level
Ensure the sub-base is accurate and level.
Step 2: Joint Location
Specify layout, position, and height on the floor slab drawing.
Step 3: Joint Installation
Place and fix joints sequentially, adjusting for height.
Step 4: Pouring Concrete
Pour concrete to the rail level, ensuring consolidation around dowels.

Revisions
Updates include changes to dowel types, TERAJOINT® types, and resistances.

Design Tools and Technical Support
Peikko provides design software, 3D components, installation instructions, and technical support.

Approvals and Certificates
Approvals, certificates, and Environmental Product Declarations are available on Peikko's website.
See more

Catalog excerpts

TJ5-135-3000-1

TERAJOINT® and TERAJOINT® Strong Free Movement Joints Robust Free Movement Joint Systems Version

 Open the catalog to page 1
TJ5-135-3000-2

TERAJOINT® and TERAJOINT® Strong Free Movement Joints Robust Free Movement Joint Systems • Prefabricated leave-in-place free movement joint system with a variety of integral load transfer mechanisms to suit all floor loadings. • Excellent performance with 40mm x 10mm cold drawn steel for extreme armoring of joint arrises. • TERAJOINT® is specially designed for moderate and medium loads • TERAJOINT® Strong is specially developed to meet heavy duty requirements • Suitable for the high flatness category floor and superflat floor construction. • Fast track installation with a selection of fixing methods...

 Open the catalog to page 2
TJ5-135-3000-4

About TERAJOINT® Free Movement Joint 1. Product Properties TERAJOINT® is a prefabricated leave-in-place joint system designed to create (construct) formed shrinkage free movement joints, consisting of heavy duty arris armoring, permanent formwork, and a load transfer system. The arris armoring is provided by 40 × 10 mm cold drawn steel profiles, which are connected by yieldable plastic bolts. The profiles are anchored into the slab by means of a number of 10 × 100 mm welded anchors, and one of the profiles is welded onto the steel divider plate, which has the load transfer system positioned and...

 Open the catalog to page 4
TJ5-135-3000-5

TERAJOINT® Dowel Types. Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Dowel Type Sleeve Color Adjustable Joint Opening Version: PEIKKO GROUP 06/2020

 Open the catalog to page 5
TJ5-135-3000-6

Table 2. Materials and standards of TERAJOINT® TJ5, TJ6, TJS6, TJS8. TERAJOINT® AND TERAJOINT® STRONG FREE MOVEMENT JOINTS

 Open the catalog to page 6
TJ5-135-3000-7

VERSION: PEIKKO GROUP 06/2020

 Open the catalog to page 7
TJ5-135-3000-8

Table 8. Dimensions [mm] of TERAJOINT® R-Section. Type NOTE: TERAJOINT® R-Sections are not standard products to be stored. They will be manufactured according to order. TERAJOINT® AND TERAJOINT® STRONG FREE MOVEMENT JOINTS

 Open the catalog to page 8
TJ5-135-3000-9

Information TERAJOINT® with foam Peikko can deliver TERAJOINT® with closed cell polyethylene foam to the places where slabs are cast in the cool condition and thermal expansion is significant. The thickness of the foam (tf) can be 5 / 10 / 15 mm. tf Peikko Group’s production units are externally controlled and periodically audited on the basis of production certifications and product approvals by various independent organizations. Version: PEIKKO GROUP 06/2020

 Open the catalog to page 9
TJ5-135-3000-10

Resistances of the TERAJOINT® dowels are determined according to UK Concrete Society TR34.4 published August 2013. Table 9. Load transfer and required verifications for single plate dowels. P Load transfer Punching shear at the face of the loaded area Punching shear on the critical perimeter Bearing/bending capacity of dowel Shear capacity of dowel TERAJOINT® and TERAJOINT® Strong Free Movement Joints

 Open the catalog to page 10
TJ5-135-3000-11

Table 10. Design resistance of single dowel in shear P, and bearing/bending P , [kN] according TR34.4 for Design resistance [kN/m] covers all required verifications listed in Table 9. The punching shear resistances are calculated for plain concrete without any kind of additional reinforcement and according to TR34.4 the same approach should also be used for steel and macro-synthetic fiber reinforced concrete. If resistances for other joint openings or concrete grades, or slabs thicker than 250 mm are needed, please contact Peikko Technical Support. VERSION: PEIKKO GROUP 06/2020

 Open the catalog to page 11
TJ5-135-3000-12

Selecting TERAJOINT® Free Movement Joint TERAJOINT® is selected according to following criteria: • • • Slab depth. It is recommended that the joint depth, TERAJOINT® height, is at least 10 mm shallower than the slab depth. Advisable slab depths are stated in Tables 4 and 5. Designed joint opening. For joint openings of up to 15 mm wide, we recommend TERAJOINT® TJ5 or TERAJOINT® TJ6. For joint openings from 20 to 30 mm wide, TERAJOINT® TJS8 is recommended. Whereas for pile supported slabs, we would only recommend the use of TERAJOINT® TJS8. Environment. For internal floors, we would suggest the...

 Open the catalog to page 12
TJ5-135-3000-13

Appendix A - TERAJOINT® Design formBasic dimensions Thickness of the slab h = Pre-opening of joint: Thickness of foam f = Type of Peikko flooring product = Maximum length of slab A = Difference of temperatures of slab At = (recommended value 0 ~ 20 mm, maximum allowed value 30 mm) (default value 0 mm, available 5/10/15 mm) TERAJOINT® for joint opening < 15 mm or TERAJOINT® Strong for joint opening < 30 mm (maximum length of slab perpendicular to TERAJOINT® connection) - maximum At or A2 recommended value = 1.50 Standard, HDG, Stainless or Acid proof recommended value = 1.15 (based on soil type)...

 Open the catalog to page 13
TJ5-135-3000-14

Loads Permanent loads Characteristic permanent load gk = kN/m2 Partial safety factor for permanent load yg = Characteristic imposed load qk = kN/m2 Partial safety factor for imposed load yq = Characteristic value of point load Qp = kN Partial safety factor for point load yQp = Partial safety factor for dynamic load yQk = Dynamic magnification factor q> = Characteristic axle load of forklift Qk = Width of contact area = Distance between middle of contact areas a = value 1.4 for pneumatic tires and value 2.0 for solid tires based on type of forklift (FL 1~6) recommended value 200 mm based on type...

 Open the catalog to page 14
TJ5-135-3000-15

Installing TERAJOINT® Free Movement Joint General The handling of TERAJOINT Free Movement Joins must be done by following safety instructions. The free movement joints on site must be protected from weather, damage during handling and possible damage during removal on the packing. Joints should be stored in dry and sheltered conditions. Before use, the free movement joints are inspected visually for completeness and any signs of damage that might have occurred during transport or storage. The assessment of the products is based on the assumption that during the estimated working life no maintenance...

 Open the catalog to page 15

All Archflex (ARDEX DESIGN) catalogs and technical brochures

  1. D 1600

    2  Pages

  2. D 1500

    3  Pages

  3. D 1400

    2  Pages

  4. D 1350

    2  Pages

  5. D 1000

    2  Pages

  6. CW

    4  Pages

  7. CC

    4  Pages

  8. D 1100

    3  Pages

  9. WTZ

    3  Pages

  10. FB

    2  Pages

  11. ST 1000

    2  Pages

  12. R 2001

    3  Pages

  13. TJ6-245-3000

    20  Pages

  14. TJ6-230-3000

    20  Pages

  15. TJ6-215-3000

    20  Pages

  16. TJ6-185-3000

    20  Pages

  17. TJ5-160-3000

    20  Pages

  18. TJ5-115-3000

    20  Pages

  19. TJ5-90-3000

    20  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About ArchiExpo
ArchiExpo is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. ArchiExpo is an entity of VirtualExpo Group.