WOVEN CREATON

WOVEN CREATON
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WOVEN CREATON

Product catalog summary

Overview

This document details the comprehensive production process of ANKER woven carpets, emphasizing the company's full in-house manufacturing approach, quality standards, and the unique characteristics of their carded yarn carpets, particularly the PERLON RIPS product line.

1. Product Description and Unique Selling Points

  • ANKER woven carpets are produced entirely within the company, ensuring strict quality control at every stage.
  • The carpets are made from ANKER's own carded yarn, which imparts a distinctive hair yarn-like appearance and tactile feel.
  • PERLON RIPS carpets are highlighted as a modern classic in professional woven carpets, known for durability, comfort, and superior craftsmanship.
  • The product is often imitated but never equaled, underscoring its market uniqueness.

2. Production Process

2.1 Fibre Preparation and Dyeing

  • Raw off-white fibre flocks are first dyed in the dyeing drum to achieve a uniform color.
  • The dyed fibres are then fed into the carding machine (Krempelwolf), where compressed fibre flocks are opened and disentangled.
  • Multiple mixing steps ensure a homogeneous blend of multicolored fibre flocks.

2.2 Yarn Formation

  • The carded fibre web is divided into tape yarns, which are then transformed into threads through a rubbing section.
  • Ring spinning machines impart firm twisting to the threads, creating strong yarns.
  • Plaiting machines ply and twist three threads together to form the finished yarn, wound onto bobbins with cross-winding for uniformity.

2.3 Warp Preparation and Weaving

  • Warp beams are prepared from finished yarn bobbins.
  • The weaving process uses advanced wire-fitted Jacquard looms, where different yarn systems are raised and lowered to interlace with the weft yarn, forming the fabric.
  • Steel wires control the height of the loop pile, determining the carpet's texture and appearance.

2.4 Finishing and Quality Control

  • Final finishing includes shearing, steaming, and other treatments to enhance carpet quality.
  • Manual quality inspections ensure adherence to high standards.
  • The finished carpet exhibits durability, comfort, and a refined look.

3. Technical Highlights and Quality Standards

  • Complete in-house production guarantees traceability and quality consistency.
  • Use of modern European weaving machines ensures precision and efficiency.
  • Multiple languages (German, English, French, Dutch) are used to describe the process, indicating international market orientation.

4. Contact Information

ANKER-TEPPICHBODEN
Gebr. Schoeller GmbH + Co. KG
Postfach 10 19 26, D-52319 Düren, Germany
Phone: +49 (0) 24 21/804-0
Fax: +49 (0) 24 21/804-200
Email: [email protected]
Export inquiries: +49 24 21/804-216, [email protected]
Websites: www.anker.eu, www.anker-carpets.com

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Catalog excerpts

WOVEN CREATON-1

ANKER TEPPICHBODEN WOVEN CREATION. Fibre. Filament. Carpet. L' ART DE TISSER. La fibre. Le fil. La moquette. WEEFKUNST. Vezels. Garen. Tapijt.

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WOVEN CREATON-2

FASER. FADEN. TEPPICHBODEN. Fibre. Yarn. Carpet. Ein echter ANKER-Webteppichboden aus ANKER eigenem Streichgarn zeichnet sich vor allen anderen dadurch aus, dass er in allen Stufen der Herstellung komplett in unserem Unternehmen, unter un­ erer Regie und nach uns seren hohen Qualitätsstandards produziert wird. In der Fär­ erei werden zunächst die rohb weiß angelie­ er­ en Fasern in der Flocke gef t färbt. Anschließend werden sie in der Spinn­ erei zu dem unverkennbaren ANKER-Streichgarn ver­ rbeitet, das un­ e­ en Teppichböden die a s r typische haar­­ garnähnliche Optik und Haptik verleiht....

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WOVEN CREATON-3

Un veritabLe moquette tisse ANkER fabrique a partir de fiL cardee ANkER, se distingue par sa methode de fabrication particuLiere, dont toutes Les etapes sont reaLisees dans notre entreprise, sous notre direction et seLon des normes de quaLite a La hauteur de nos exigences. A La tein-turerie, Les fibres Livrees dans Le ton ecru sont teintees en masse. A La fiLature, eLLes sont en-suite transformees en fiL cardee ANKER, recon-naissabLe entre toutes, et qui confere a nos moquettes cet effet visueL et tactile caracteris-tique, qui se rapproche du poiL animaL. C'est aLors que peut demarrer Le processus...

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WOVEN CREATON-4

01 Faser-Rohmaterial Raw fibre material Matière fibreuse brute Vezels – Grondstof 02 Färbetrommel für Flocke-Färbung Dyeing drum for dyeing flock mass Tambour de teinture pour coloration de fibres Kleurtrommel om vezels te verven 03 Flockematerial in vorgegebener Mischung Predetermined mixture of flock material Matériel de flocage dans le mélange spécifié Vezelmateriaal in geprepareerde

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WOVEN CREATON-5

04 Das Flockematerial wird dem Krempelwolf zugeführt The flock material is fed into the carding willow Le matériel de flocage est versé dans le loup Het vezelmateriaal wordt in de kaardwolf gebracht

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WOVEN CREATON-6

05 Im Wolf werden die zusammengepressten Faserflocken zerpflückt In the willow, the compressed fibre flocks are picked apart Les flocons de fibres compressés sont déchiquetés dans le loup In de kaardmachine worden de samengeperste vezelvlokken ontward 06 In der Mischkammer werden die verschiedenfarbigen Flocken viermal gemischt In the mixing chamber, the multicoloured fibre flocks are mixed four times Les flocons de différentes couleurs sont mélangés à plusieurs reprises dans la chambre de mélange In de mengkamer worden de verschillende kleuren vlokken vier keer gemengd 07 Fertige Flocke-Mischung...

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WOVEN CREATON-7

Krempelmaschine - Auflosung der Flocken Carding machine - the flocks are opened up i r r*L fc * t ' ■ j^Vr/r Cardeuse - Dissolution des flocons Kaardmachine - losmaken van de vlokken

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WOVEN CREATON-8

09 Am Ende der Krempelmaschine: feines Vlies mit parallel liegenden Fasern The product of the carding machine: A fine web with uniformly arranged fibres Au bout de la cardeuse: nappe fine de fibres parallèles Na de kaardmachine ontstaat een fijn vlies met parallel lopende vezels 10 Das Vlies wird in Bändchen geteilt The web is separated into tape yarn La nappe de fibres est divisée en petites bandes Het vlies wordt gebonden tot voorgaren 11 Vorgarn – noch ohne Drehung Roving – before twisting Mèche – n‘ayant pas encore subi de torsion Voorgaren – nog zond

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WOVEN CREATON-9

12 Nitschelwerk: Aus Bändchen werden Fäden Rubbing section: The tape yarn is turned into thread Frottoir: les petites bandes deviennent des fils Voorgaren (korte vezels) wordt garen

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WOVEN CREATON-10

13 Ringspinnmaschine: Der Faden erhält die feste Drehung Ring spinning machine: The thread is twisted firmly Continu à anneaux: le fil subit une forte torsion Ringspinmachine: De draad wordt tot de gewenste sterkte gedraaid 14 Zwirnmaschine: Fachen und Zwirnen – aus drei Fäden wird das Fertiggarn gezwirnt Plaiting machine: Plying and twisting – three threads are twisted to form the finished yarn Métier à retordre: doublage et retordage – Trois fils sont assemblés pour créer le fil retors (prêt à l‘emploi) Twijnmachine: Doubleren en twijnen – met drie draden wordt de afgewerkte draad getwijnd...

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WOVEN CREATON-11

16 Garnspule mit Kreuzspulwicklung Yarn bobbin with cone Fil en unité dévidable avec bobinage croisé Garenspoel met kruisspoelwikkeling

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WOVEN CREATON-12

17 Fertige Garnspulen Finished yarn bobbin Fils en unité dévidable terminés Afgewerkte garenspoelen 18 Herstellung von Kettbäumen Making the warp beams Fabrication d‘ensouples Aanmaak van kettingbomen 19 Spulengatter Bobbin creel Cantre à bobine Bobij

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WOVEN CREATON-13

Kettfaden-Zufuhrung am Webstuhl: Polkettbaum (oben), Grund- und Bindekettbaume (unten) Warp yarns are fed into the loom: Pile warp beam (above), ground and binding warp beams (below) Alimentation fil de chaTne du metier a tisser: ensouple de chaTne de poil (ci-dessus), ensouple de chaTne de fond et de chaTne de liage (ci-dessous) Kettingdraad aanbrengen op weefgetouw: poolkettingboom (bovenaan), grand- en bindkettingbomen (onderaan)

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WOVEN CREATON-14

FadeneinLauf an der Ruten-Jacquard-Webmaschine Yarn is threaded into the wire-fitted Jacquard Loom Entree du fiL de chafne sur Le metier a tisser Jacquard DraadinLoop aan het Jacquard-roedeweefgetouw 22 Grund- und Bindekette Binding warp and ground warp ChaTne de fond et chaTne de Liage grand - en bindketting Webfach: Durch das Heben und Senken der ver-schiedenen Fadensysteme und den Quereintrag des Schussfadens entsteht das Gewebe Shed: The fabric is created through raising and Lowering the different yarn systems and inserting the weft from the side Ouverture de fiLs: Le tissu est cree par depLacement...

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WOVEN CREATON-15

24 Die Stahlruten bestimmen die Höhe des Schlingenflors The wires determine the depth of the loop pile Les fils métalliques déterminent la hauteur des boucles De stalen roedes bepalen de hoogte van de lussenpool

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All Anker-Teppichboden catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.