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Thermally Insulated Balcony Connectors

Thermally Insulated Balcony Connectors
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Thermally Insulated Balcony Connectors

Product catalog summary
Overview: The document discusses thermally insulated balcony connectors aimed at enhancing energy efficiency by minimizing thermal bridging. It emphasizes maintaining the thermal performance of building envelopes while ensuring structural integrity for balconies.
Specifications: Various types of connectors are outlined, including Ancon Isolan and Isotec for concrete-to-concrete applications, and STC and STS for steel-to-concrete and steel-to-steel applications. Each type is designed to minimize heat loss and reduce condensation and mold growth risks.
Isolan Connectors: These are cost-effective solutions for concrete-to-concrete applications, using conventional reinforcing bars for tension and compression. They are available in various depths and can include fire protection. The system has been independently tested and offers configurations for different balcony designs.
Isotec Connectors: High-performance connectors suitable for energy-efficient structures, offering enhanced corrosion protection. They use Rockwool® mineral wool for insulation and are available in various shapes and sizes.
STC and STS Connectors: The STC system is used for steel-to-concrete applications, offering phased construction benefits and adjustability. The STS system is compact and suitable for steel-to-steel connections, significantly reducing heat loss compared to direct connections.
Standards and Compliance: All products comply with CE marking requirements under BS EN 1090-1 and are designed to Eurocode 3 standards. Ancon products are also ISO 9001, ISO 14001, and OHSAS 18001 certified.
Additional Features: The document includes product selection grids, system benefits, and detailed specifications for each connector type. It also provides guidance on design and installation, including fire protection options and corrosion resistance features.
Design Procedures: The process for selecting reinforcement diameters based on design shear load and moment is outlined. It involves plotting these values on a graph to determine the appropriate reinforcement sizes, with specific examples provided for different element depths.
Calculation Method: A hard copy of the calculation for deriving design resistance graphs is available upon request. The document emphasizes compliance with relevant standards and design codes, applying a coefficient to calculate maximum deflection with Isolan connectors.
Product Referencing: A typical specification clause for the Isolan system is provided, detailing the components and materials required, including polystyrene insulation and stainless steel shear reinforcing bars.
Applications: Ancon Isolan is suitable for various balcony configurations, including straight runs, internal and external corners, and cantilever balconies. Example applications are illustrated in plan view.
Design Examples: Three design examples are provided, detailing the calculation of dead load, imposed load, and the selection of reinforcement bars based on the design graphs.
Installation Instructions: Step-by-step guidance for installing Ancon Isolan components is provided, emphasizing the orientation of shear reinforcing bars and the alignment of compression bars. Instructions for pouring concrete to avoid displacement of polystyrene units are included.
Isotec System: Highlighted as a high-performance thermal break system, suitable for energy-efficient structures and applications requiring maximum corrosion protection. It features fire-resistant mineral wool insulation and stainless steel reinforcement.
Design Considerations: Special considerations for corner details to avoid reinforcement clashes are noted, with recommendations for using polystyrene make-up strips and polypropylene tubes to offset bar height.
Reinforcement Anchorage Lengths: A table provides minimum anchorage lengths for tension and compression reinforcement, based on Eurocode 2 standards.
System Benefits: Benefits of the Isotec system include fire resistance, reduced rebar congestion, and enhanced thermal efficiency and corrosion protection.
Procedures: The installation of Ancon STC balcony connectors involves a two-phase process, including nailing the assembly to formwork, fixing secondary reinforcement, casting concrete, and connecting the steel balcony to the STC bracket using specific bolts and washers. Torque specifications are provided for tightening.
Standards and Norms: References include BS EN 1992-1-1:2004 for mandrel diameter and BS EN 1090-1 for bracket fabrication, with compliance to Eurocode 3 for STS connectors.
Recommendations: Proprietary products are suggested to reduce heat loss at thermal bridges. The STS system is recommended for steel-to-steel applications, offering significant reductions in heat loss compared to direct steel connections.
Key Data from Tables and Graphs: Tables provide the number of bars required for different slab depths and connector centers. Graphs illustrate the moment and shear resistance for STC corner units, showing how these values change with distance from the corner. Design resistances for various STS connectors are included, indicating their suitability for specific project requirements.
Critical Information: Key requirements include a factored ultimate shear capacity per connector of 75kN and a factored ultimate moment of 45kNm. The document highlights the importance of correct installation orientation and torque specifications to ensure structural integrity and thermal efficiency.
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Catalog excerpts

Thermally Insulated Balcony Connectors-1

hermally Insulated Balcony Connectors BUILDING PRODUCTS

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Thermally Insulated Balcony Connectors-2

Thermally Insulated Balcony Connectors High integrity structural solutions to minimise cold bridging and its associated issues Energy efficiency is becoming increasingly important in today’s sustainable building designs and the thermal performance of the building envelope is a key design consideration. At the same time, architects are looking to create stylish, aesthetically appealing, mixed-use developments that combine high density occupancy with accessible outdoor space. Balconies often provide the answer, but as they typically pass through the building envelope, the fixing detail requires...

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Thermally Insulated Balcony Connectors-3

Minimise heat loss Proven through testing Reduce risk of Transfer moment, shear, & energy use & thermal modelling condensation & mould tension & compression growth forces CPD seminars available Product information in BUILDING PRODUCTS

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Thermally Insulated Balcony Connectors-4

Thermally Insulated Balcony Connectors Ancon Isolan Ancon Isotec For Concrete-to-Concrete Applications Isolan is a simple, cost-effective thermal break system for most concrete-to-concrete applications. It provides continuity to both the wall insulation and the slab reinforcement. Standard systems, comprising rigid CFC-free polystyrene insulation and stainless steel shear reinforcement, suit a minimum slab depth of 160mm. The Isolan system uses conventional reinforcing bars to provide the tension and compression reinforcement. When compared to systems where this reinforcement is an integral and...

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Thermally Insulated Balcony Connectors-5

Ancon STC For Steel-to-Concrete Applications The STC system is used for anchoring steel balconies to concrete floor slabs and has been proven through thermal modelling to reduce heat loss when compared to direct connections. The two part assembly, comprising a cast-in anchorage and a post-fixed bracket with thermal pad located at the interface, allows for phased construction, reducing the risk of the units being damaged during the construction process. Manufactured to order, the bracket depth can be designed to suit the exact requirements of the application and avoid conflicts with the external...

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Thermally Insulated Balcony Connectors-6

Thermally Insulated Balcony Connectors Ancon Isolan System Benefits Cost-effective concrete-to-concrete connector Uses conventional rebars to provide tension and compression Accommodates all structural loads Modular design allows for special configurations Available in depths to suit most common slab thicknesses Fire protection available Standard Isolan systems, comprising rigid CFC-free polystyrene insulation and stainless steel shear reinforcement, suit most depths of cantilever and simply supported balconies. The various systems allow the transfer of all loads in structural concrete i.e. moment,...

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Thermally Insulated Balcony Connectors-7

System Components ISO-Element The ISO-Element is 60mm thick, CFC-free, rigid white polystyrene insulation in a standard length of 750mm. It is available in five heights (160, 180, 200, 220 and 240mm) to suit different depths of balcony. Rail A high density polyethylene rail is located on the top edge of the ISO-Element to protect the insulation. Tension/Compression Reinforcement (Not Supplied as Standard) Reinforcement used for tension and compression bars to be grade B500B to BS4449: 2005. These can be sourced independently or supplied by Ancon. Corrosion Resistance The Ancon Isolan system has...

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Thermally Insulated Balcony Connectors-8

Thermally Insulated Balcony Connectors 4 Shear Bars 10mm Diameter - Supplied 5 Compression Bars Required

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Thermally Insulated Balcony Connectors-9

Specification Guidance Design Information The graphs on pages 11 to 13 are used to select the most appropriate Isolan element, and the diameters of the shear, tension and compression reinforcement. Example calculations are provided on the following page. Consideration should be given to horizontal forces on parapets and local concentrated load checks, these are not included in the examples. The graphs provide the design resistance (ultimate limit state) values for the shear VRd and moment MRd. The Isolan element design is based on normal structural calculations. The calculations are based on...

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Thermally Insulated Balcony Connectors Design Examples 1. MV Element Depth 180mm = 4.5kN/m2 Dead load slab Gks = 3.0kN/m2 From graph for MV180 select 4Ø6 shear bars, Ø12/16 (tension/compression bars). Product reference 4MV6-180-5Ø12T/5Ø16C. 2. MV Element Depth 220mm = 5.5kN/m2 Dead load slab Gks Dead load (point) Gkp Imposed load Qk From graph for MV220 select 4Ø8 shear bars, Ø16/20 (tension/compression bars). Product reference 4MV8-220-5Ø16T/5Ø20C. Dead load finishes Gkf From V graph select 200mm 4V8/5Ø12C, (4Ø8 shear bars with 5Nr. Ø12 compression bars). Product reference 4V8-200-5Ø12C. 3....

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Thermally Insulated Balcony Connectors-11

Design Resistances Isolan MV Element - 160mm Height 60 Isolan MV Element - 180mm Height 70

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Thermally Insulated Balcony Connectors-12

Thermally Insulated Balcony Connectors Isolan MV Element - 200mm Height 80 Isolan MV Element - 220mm Height 90

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Thermally Insulated Balcony Connectors-13

Isolan MV Element - 240mm Height 100

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Thermally Insulated Balcony Connectors-14

Thermally Insulated Balcony Connectors Design Considerations Corner Details Where the diameter of either the tensile or compression reinforcement is above 12mm special consideration should be given at corners to avoid a reinforcement clash. 20mm thick polystyrene make-up strips are typically detailed on the Isolan units to be installed locally at the corner. The corner units should be specified shorter in height than those slab. The filler pieces are the adjacent corner units. This is a simple and cost-effective way of ensuring the bars fall in a different horizontal plane. When using 10mm or...

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Misalignment of Compression Bars Ancon Isolan components are fast and simple to install. These steps are provided as guidance and should be followed in conjunction with the site engineer’s instructions and structural engineer’s reinforcement details. Compression reinforcement (other bars omitted for clarity) Any polystyrene which is damaged must be replaced or alternatively, where possible, patched with polyurethane foam to maintain the insulation properties. Step 1 The Isolan system should always be orientated so the stainless steel shear reinforcing bars are at the bottom of the slab on the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.