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KSN Anchors Reinforcement Continuity System

KSN Anchors  Reinforcement Continuity System
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KSN Anchors Reinforcement Continuity System

Product catalog summary
Introduction
The Ancon KSN Anchor system, used with Bartec Plus parallel-threaded reinforcing bars, simplifies concrete slab-to-wall construction joints by eliminating the need for on-site bar straightening and drilling. This system replaces hooked anchorage bars and stirrups, reducing wall congestion and enhancing safety.
System Components and Specifications
The system includes eight standard anchors made from Cr-Mo alloy steel, compatible with 12mm, 16mm, and 20mm diameter reinforcing bars. Anchors are pre-assembled with a tapered timber strip to increase embedment depth and provide a shear key.
System Performance
KSN Anchors have been independently tested for enhanced performance in slab-to-wall moment connections, supporting virtually unlimited continuation bar lengths and suitable for EC2 lap lengths.
Design Considerations
Key considerations include effective embedment depth, concrete conditions, and moment connections. The system is compatible with Eurocode 2 and ACI 318-11 design codes.
Installation Procedure
Installation involves screwing reinforcing bars into pre-cast anchors, eliminating drilling and reducing risks associated with projecting bars.
Performance and Testing
Tests at Heriot Watt University confirmed the direct pull-out strength of KSN Anchors and enhanced performance in moment-resisting connections. The design method accounts for modified concrete cone failure due to adjacent compression forces.
Conclusion
The KSN Anchor system offers a safer, faster, and more efficient method for constructing slab-to-wall connections, supported by technical approval and comprehensive test data.
Seismic Applications
The Ancon KSN Anchors have not been tested under seismic conditions, which may lead to an overestimation of load capacity in such scenarios.
Design Resistance
Calculations are based on a concrete partial material factor of γc=1.5 and a steel partial material factor of γs=1.15.
Design Software
Ancon provides a free design program to assist with the specification of KSN Anchors, facilitating calculations for moment connections and tension-only applications.
Anchor Selection Examples
  • Example A: For a direct tensile load on a 225mm wall with C32/40 concrete, anchors such as KSN12S, KSN12M, KSN16S, KSN16M, and KSN20S are suitable, with design resistances ranging from 37.4kN to 43.0kN.
  • Example B: For a moment connection on a 225mm wall, anchors like KSN16S, KSN16M, and KSN20S are suitable, with resistances from 85.9kN to 104.5kN.
  • Example C: For a moment connection on a 240mm wall, KSN20S is suitable with a resistance of 103.8kN.
Direct Tensile Concrete Design Resistance Loads
Tables provide resistance loads for various anchor types and configurations, indicating when additional reinforcement is necessary.
Reinforcement Details
Proper detailing of reinforcement according to design codes ensures the performance of KSN Anchors. Minimum edge reinforcement and specific rebar configurations are recommended.
Bottom Anchor Design Guidance
In moment connections, tension is resisted by the top anchor and compression by the concrete. Bottom reinforcement must be anchored in the wall as per Eurocode 2.
Overview
The document provides technical guidance on the use of KSN Anchors, an Ancon Eazistrip reinforcement continuity system, and Ancon Coupler Boxes for slab-wall connections.
Design Specifications
  • Top anchors are spaced at 200mm center-to-center.
  • The slab is 200mm thick with a 25mm cover on both top and bottom.
  • Span reinforcement is 16mm in diameter at 200mm center-to-center, providing 1005mm2/m.
  • Moment at support is 60kN.m, with a design moment arm (z) of 156mm.
  • Shear force (VEd) is 30kN/m.
Reinforcement Requirements
  • Minimum reinforcement area at support is 50% of span reinforcement.
  • Anchorage tension load is calculated as F = VEd d/z.
  • KSN12S bottom anchors at 200mm spacing provide sufficient tension resistance.
Alternative Systems
  • Eazistrip system and Ancon Coupler Box are other options for bottom anchorage.
  • Minimum recommended bottom anchors are KSN12S at the same spacing as top anchors.
Ductility and Robustness
  • Connections should be part of a structural system to ensure ductility and robustness.
  • Additional wall reinforcement may be required to prevent non-ductile failure under accidental loads.
Shear Checks
  • Shear capacity of the joint must be checked for vertical and horizontal shear.
  • Shear key capacity is provided for different concrete grades.
Installation Guidance
  • Correct installation procedures are essential for structural stability.
  • Anchors should be tightened to the timber carrier before concreting.
  • Formwork release agent must be applied to prevent issues during removal.
Installation Tolerances
  • Timber anchor carrier must be set to the correct position with specified tolerances.
  • Tools required include Allen keys and a hand wrench.
Additional Systems
  • Reinforcing bar couplers can simplify design and reduce reinforcement.
  • Shear load connectors and punching shear reinforcement systems are available for specific applications.
Channel and Bolt Fixings
Ancon provides a variety of channels and bolts for securing stainless steel masonry support, restraints, and windposts to structural frames.
Reinforcement Continuity Systems
These systems maintain reinforcement continuity at construction joints in concrete. The Ancon Eazistrip features pre-bent bars within a galvanized steel casing.
Other Ancon Products
Ancon offers a wide range of products including masonry support systems, lintels, windposts, wall ties, tension and compression systems, and more.
Project References
Notable projects include Soul Apartments and The Oracle Towers in Brisbane, Australia, Alder Hey Children’s Hospital in Liverpool, UK, and HOME Arts Centre in Manchester, UK.
Contact Information
Ancon Building Products has offices in multiple countries. Contact details for each location are provided for further inquiries.
Disclaimer
The document notes that construction applications and details are indicative only and should be handled by qualified professionals. Ancon Building Products disclaims liability for the accuracy of the information and reserves the right to modify product designs and specifications.
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Catalog excerpts

KSN Anchors  Reinforcement Continuity System-1

Enhanced Performance Loads in Slab-to-Wall Moment Connections Desi9n pro9^alYI KSN Anchors Reinforcement Continuity System for the Construction Industry TECHNICAL APPROVAL

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KSN Anchors  Reinforcement Continuity System-2

Ancon KSN Anchors, in combination with Bartec Plus parallel-threaded reinforcing bars, simplify concrete construction joints. Together, they allow engineers to design slab-to-wall connections without the restrictions on bar length and bar diameter of re-bend continuity systems or the awkward anchorage lengths demanded by reinforcing bar couplers. KSN Anchors are cast into the concrete wall and, when the formwork and thread protection are removed, the reinforcing bars are simply screwed into the anchors. This is a quicker, easier, and above all safer continuity system. It eliminates the drilling...

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KSN Anchors  Reinforcement Continuity System-3

Eliminates risks associated with on-site bar straightening Virtually unlimited continuation bar length. Suitable for EC2 lap lengths Standard components for ‘just-in-time’ site delivery, direct from stock Simple to schedule. Fast to install Easy visual check of No torqueing correct bar engagement required Reduces reinforcement EC2 indented congestion. Ideal for construction joint thin walls Enhanced performance backed by test data Design software available Ancon BUILDING PRODUCTS 3

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KSN Anchors  Reinforcement Continuity System-4

Ancon KSN Anchors Ancon KSN Anchors, in combination with Bartec Plus parallel-threaded reinforcing bars, simplify concrete slab-to-wall construction joints when compared to other continuity systems. This quicker, easier and above all, safer system eliminates the need for on-site bar straightening and the drilling of formwork or concrete. The system replaces hooked anchorage bars and stirrups, thereby simplifying bar scheduling and minimising congestion in the wall. Suitable for wall thickness from 175mm. Independent tests have verified enhancements in anchor performance in moment-resisting connections....

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KSN Anchors  Reinforcement Continuity System-5

Bartec Plus Continuation Bars Unlike re-bend continuity systems where bar lengths are restricted to the box dimensions, there is virtually no restriction on continuation bar length with KSN Anchors. Ancon KSN Anchors are designed for use with 12mm, 16mm and 20mm diameter grade B500B or B500C reinforcing bar, threaded with a Bartec Plus metric thread, supplied by Ancon. The Bartec Plus system produces a full strength joint. The bar end is cut square and enlarged by cold forging. This increases the core diameter of the threaded portion of the bar to ensure that the strength of the bar is maintained....

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KSN Anchors  Reinforcement Continuity System-6

Ancon KSN Anchors System Performance Performance values for KSN Anchors are presented on pages 10 to 14 for two load applications and are based on comprehensive test data. A design program is available to download online. Direct tensile concrete characteristic loads Characteristic loads as per the CEB Design of Fastenings in Concrete: N0 = k1 . fck0.5 . heff1.5 Rk,c Where: N0 is the tension resistance of a single anchor remote from edge effects Rk,c fck0.5 is the characteristic concrete cylinder compressive strength The direct pull out strength of anchors embedded in concrete has been the subject...

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KSN Anchors  Reinforcement Continuity System-7

Tensile concrete characteristic loads in slab-to-wall moment connections M T From the tests conducted to determine the direct pull out capacities of KSN Anchors (see page 6), Ancon identified a potential increase in anchor performance when the compression part of the moment couple lies within the pull out cone. Although design procedures for the direct pull out strength of cast-in anchors are well established, existing procedures do not cover anchors within moment resisting connections, such as slab-to-wall applications. Therefore, Ancon commissioned a further series of tests at Heriot Watt University...

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KSN Anchors  Reinforcement Continuity System-8

Key Design Considerations Effective Embedment Depth The range of Ancon KSN Anchors, sizes 12mm to 20mm, may be used with anchor effective embedment between 75mm and 260mm. Concrete Conditions The structural concrete compressive strength shall be in the range C32/40 to C50/60. The tables in this brochure are based on C32/40. Please contact Ancon for other concrete grades as the capacity of the system improves with an increase in concrete strength. The concrete in which KSN Anchors are embedded should be uncracked. This is normal for anchors embedded in walls. The minimum wall thickness is 175mm....

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KSN Anchors  Reinforcement Continuity System-9

Load condition: Direct tensile load Wall depth: Wall concrete: Tension applied: Slab main reinforcement spacing: Assuming anchors at 200mm c/c From table page 10, anchors suitable for 225mm thick wall and 35kN load. Anchor design resistance NRd Anchor design resistance NRd Anchor design resistance NRd Anchor design resistance NRd Anchor design resistance NRd The values in the table are not in bold which means that the anchors are limited by the concrete design resistance. Where the anchor capacity is limited by the concrete resistance, Ancon recommends the use of secondary wall reinforcement...

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KSN Anchors  Reinforcement Continuity System-10

Direct Tensile Concrete Design Resistance Loads Single line of anchors in direct tension without moment: Minimum Embedment Anchor - Direct Tensile Resistance Load NRd (kN) Anchor Rebar Anchor Wall Depth C32/40 Concrete at Various Ref. Dia. Length Thickness heff Horizontal Spacings (mm) KSN Anchors with Timber Carrier (Anchor Inset 33mm from Face of Concrete) Minimum Embedment Anchor - Direct Tensile Resistance Load NRd (kN) Anchor Rebar Anchor Wall Depth C32/40 Concrete at Various Ref. Dia. Length Thickness heff Horizontal Spacings (mm) Design Example A. See page 9 Notes: All edges...

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KSN Anchors  Reinforcement Continuity System-11

KSN Anchors Flush with Concrete Minimum Anchor Wall Embedment Length Thickness Depth heff (mm) (mm) (mm) Anchor - Direct Tensile Resistance Load NRd (kN) C32/40 Concrete at Various Horizontal Spacings (mm) 150 200 250 300 350 400 450 KSN Anchors with Timber Carrier (Anchor Inset 33mm from Face of Concrete) Minimum Anchor Wall Embedment Length Thickness Depth heff (mm) (mm) (mm) Anchor - Direct Tensile Resistance Load NRd (kN) C32/40 Concrete at Various Horizontal Spacings (mm) 150 200 250 300 350 400 450 Notes: All edges assumed to be at least 1.5...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.