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Channel and Bolt Fixings

Channel and  Bolt Fixings
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Channel and Bolt Fixings

Product catalog summary
Introduction
This document outlines Ancon's channel and bolt fixings for the construction industry, highlighting their commitment to sustainability and customer service.

Materials and Sustainability
The brochure is eco-friendly, printed on 80% recycled paper and 20% virgin pulp from sustainable sources, using vegetable-based inks.

Product Overview
Ancon provides a range of fixings for stainless steel masonry supports, restraints, and windposts, with selection based on factors like fixing centers, edge distances, and loading.

Range of Fixings
  • Cast-in Channels: Allow adjustments when fixing to concrete, eliminating site drilling.
  • Surface-Fixed Channels: Suitable for steel, concrete, and masonry.
  • Expansion Bolts: Include single and high-performance options for cracked concrete.
  • Bonded Anchors: Create strong chemical bonds with host materials.
  • Steelgrip and Screws: Simplify fixing to hollow steel sections.
  • Cast-in Sockets: Used where adjustment is unnecessary.


Installation Guidance
Proper installation is crucial to avoid costly remedial work. Channels should be carefully fixed to timber formwork to ensure alignment and concrete compaction.

Design Considerations
Understanding load capacities and torque specifications is essential when designing with bolts and bonded anchors. Ancon provides detailed tables for allowable loads and channel dimensions.

Applications and Other Products
Ancon's products are used in various applications, including masonry support systems and windposts. They also offer insulated balcony connectors and shear load connectors.

Specifications and Procedures
  • Fixing to Timber Formwork: Use nail holes for 21/18 Omega Channel, nailing at specified centers.
  • Fixing to Steel Formwork: Secure channels with 'T' head bolts.
  • Minimum Edge Distance: 25/14 Channel fixed at 450mm centers with self-drilling screws.


Fixing Thickness and Shims
Maximum fixing thickness should not reduce embedment, with restrictions for shear or combined loads.

Load Calculations
Static loads must satisfy specific equations, with recommended loads based on 30N/mm2 concrete strength.

Design Considerations
Minimum embedment of 75mm for stone cladding support, with varying maximum fixing thickness.

Installation Procedures
  • Single Expansion Through Bolts: Drill perpendicular holes, remove dust, and tighten bolts.
  • High Performance Bolts: Insert bolts, add shims, and tighten to specifications.
  • Bonded Anchors: Use epoxy resin capsules for expansion-free anchorage.


Performance Data
Details on tension and shear load capacities for various bolt types.

Fixings for Steel Frames
Ancon Steelgrip: Simplifies fixing to hollow steel sections, available in two sizes.

Specifications
Details on Ancon products like Steelgrip, self-drilling screws, and cast-in sockets, with specific dimensions and load capacities.

Procedures
Installation of self-drilling screws requires a driver with a speed of around 1800rpm.

Standards and Recommendations
Products comply with ISO 9001:2000 and ISO 14001:2004 standards, emphasizing the use of qualified professionals.

Key Data from Tables
Information on Steelgrip thickness options, self-drilling screws dimensions, and SWL tension values.

Applications
Products are used in various construction projects, including retail and mixed-use developments.

Contact Information
Contact details for Ancon offices in the UK, Middle East, Australia, Switzerland, Austria, and Germany.
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Catalog excerpts

Channel and  Bolt Fixings-1

CI/S,B f (21.9) Xt6 September 2011- Channelan Bolt Fixings nstruction Industry Ancon UIIDING PRODUCTS

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Channel and  Bolt Fixings-2

This brochure is printed on paper produced from 80% recycled post-consumer fibre and 20% virgin pulp which is sourced from responsibly managed and sustainable forests (FSC certified). The printing inks and sealant are vegetable-based making the document fully recyclable. ^recycle 30%rec>rc'ec' Whan you hav» finiihad wilh Ihb itoraturo U printed Hii» literatur* dImm racycla ft on M% racyclad popar 2

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Channel and  Bolt Fixings-3

Ancon designs and manufactures high integrity steel products for the construction industry. Through continuous programmes of new product development, inward investment and employee advancement, the company is committed to maintaining the highest level of customer service within a dynamic and challenging industry. tesonry Support Syster Windposts and Lintels Masonry Reinforcement Wall Ties and Restraint Fixings Channel and Bolt Fixings Tension and Compression Systems Insulated Balcony Connectors Shear Load Connectors Punching Shear Reinforcement Reinforcing Bar Couplers Reinforcement Continuity...

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Channel and  Bolt Fixings-4

Channel and Boit Fixings Ancon SD21 Channel Tie Fixed to Omega 21/18 Slot and MDC Support System Bolted to 30/20 Channel CAST-IN CHANNELS Cast-in Channels range from simple self-anchoring slots for accepting restraint fixings to large capacity channels with integral anchors (pages 6-8). They provide the necessary adjustment required when fixing to concrete and can eliminate site drilling. Nail holes aid the fixing of channels to timber formwork and an infill prevents the ingress of concrete during casting. Cast-in fixings do not generate expansive forces in the concrete and can be used at close...

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Channel and  Bolt Fixings-5

Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk SURFACE-FIXED CHANNELS Plain-backed channels can be surface-fixed to steel, concrete and in some instances, masonry (page 9). 25/14 Ancon 25/14 accepts Ancon _ _ 25 wall ties and has been designed to tie masonry cladding to steel frames, including light section steel studwork. It is fixed to the steel at 450mm vertical centres with self-drilling screws (page 17). The channel is supplied with pre-punched holes at close centres to allow cutting on site and has a 16mm opening to accommodate a drive socket for the fixing screws. More information on this...

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Channel and  Bolt Fixings-6

Channel and Boit Fixings ANCON CHANNEL Ancon Channels are produced in a range of profiles, as illustrated. 21/18 - Omega 36/8 25/14 28/15 \13rnm .21mm. 18mm i2mm\ . 36mm _ 14mm | 15mm j6mm\ L 25mm _ \12mm\ I- 28mm _ 38/17* 30/20* 41/27 - AnconLock r 17mm 19mm 27mm J8mmi_ . 38mm . 17mm| ■ 29mm . ,21mm, " |, 41mm _ 40/25 49/30 54/33 72/49 25mm 18mm 18mm 30mm 33mm 49mm _ 40mm _ ,22mm. L,_54mm_ 49mm 33mm 72mm The table below shows channel lengths, availability and, where appropriate, the 'T' bolt required. Channel Rfrence Preferred 'T' Bolt Length (mm) Tightening Torque (Nm) Other Size Bolts Preferred...

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Channel and  Bolt Fixings-7

Tel: +44 (0) 114 275 5224 Web: www.ancon.co.uk CAST-IN CHANNELS Allowable Channel Loads The allowable loads are based on channels with standard anchors (page 8), cast into concrete with a strength of 30N/mm2. The allowable loads will ensure a minimum factor of safety of 3 against failure. Longitudinal loads are achieved by friction using fully-tightened stainless steel or grade 4.6 bolts. Higher longitudinal loads can be achieved by using higher strength bolts at an increased torque. AnconLock toothed channel Shear should be used for most applications involving 15°- Tension longitudinal loads....

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Channel and  Bolt Fixings-8

Channel and Boit Fixings Double Crimped Lugs Channel Lugs Channels are supplied with either intgral double crimped lugs or single welded 'L' lugs, depending on the size of the channel. 'Bull Horn' lugs are welded at 90° to the line of the channel and can be specified as an alternative to the standard double crimped lugs. Bull Horn Lugs Single 'L' Lugs rt Double Crimped Lugs Dimensions 30/20 40/25 41/27 49/30 Length (mm) 120 125 Return (mm) 35 35 Width (mm) 30 50 Thickness (mm) 6 6 Spacings (mm) 235 235 Ancon 30/20 Channel Channel Infill All Ancon channels are supplied filled to help stop the...

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Channel and  Bolt Fixings-9

Surface-Fixed Channel Bolted to Concrete Surface-Fixed Channel Fixed with a T-Head Bolt to Cast-in Channel Surface-Fixed Channel Fixed to Steelwork with Self-Drilling Screw Allowable Loads The allowable loads for surface-fixed channels in the table below assume partial fixity (M=WL/6) and are limited by either a maximum stress of 160N/mm2 or a deflection of span/325. Allowable loads for other spans and/or different end fixity can be calculated using the section properties shown below. Y X X Y Surface-Fixed Channel Rfrences Fixing Centres (mm) 41/27 AnconLock 49/30 Allowable Load (kN) 150 0.50...

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Channel and  Bolt Fixings-10

Fixing to Timber Formwork Ancon Cast-in Channels are normally supplied in 3000mm lengths with welded anchors, nail holes, and infill. Incorrect installation is likely to result in expensive remedial work. All nail holes need to be utilised (except with Omega Channel), to prevent excessive ingress of concrete fines between the formwork and the channel during casting. Both nail holes should be utilised when fixing 21/18 Omega Channel 100mm long to timber formwork. Longer lengths of this channel should be nailed at each end and then fixed at 300mm centres. Nails with a plain shank should be installed...

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Channel and  Bolt Fixings-11

Embedment The minimum embedment of anchors which are used to support stone cladding should be at least 75mm. To achieve this, the maximum fixing thickness will reduce with some of the smaller diameter bolts. Edge Distances and Spacings Anchors fixed into concrete must be positioned to ensure that the specified minimum edge distances and spacings are not exceeded. Where reduced edge distances and spacings are unavoidable, the appropriate reduction factors must be applied. For instances where multiple close edges and spacings occur, the reduction factor is applied for every case. Fixing Thickness...

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Channel and  Bolt Fixings-12

ChanneL and Boit Fixings EXPANSION BOLTS Single Expansion Through Bolts Single Expansion bolts fix into a hole which is similar to the diameter of the bolt. This allows the hole to be drilled through the hole in the item to be fixed. The Single Expansion bolt is a cost-effective anchor, available in grade 1.4362 (duplex) stainless steel in a wide range of sizes. Performance Data Bolt Reference FBN6/10 A4-68 FBN8/50 A4-115 FBN10/15 A4-90 FBN10/50 A4-125 FBN12/15 A4-115 FBN12/45 A4-145 FBN16/25 A4-145 FBN16/50 A4-169 Thread Size M6 M8 M10 M10 M12 M12 M16 M16 Overall Length (mm) 68 115 90 125 115...

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All Ancon Building Products catalogs and technical brochures

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  3. KSN Anchors

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  4. Lockable Dowels

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  5. Corner Guards

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.