Overview of SR 750 Rolling Shutter System

The SR 750 is a modern rolling shutter system by ALUMINCO, designed to blend aesthetic appeal with high functionality. It focuses on energy efficiency, security, ventilation, and lighting, integrating seamlessly with ALUMINCO's aluminium product range.

Key Features and Benefits

• Complete range of thermal-insulated and non-insulated shutter boxes with consistent dimensions.
• Wide variety of slats and guides compatible with all ALUMINCO aluminium systems.
• High-quality mechanisms and accessories ensuring reliability and system harmony.
• Thermal conductivity coefficient (Usb) of 1.7 W/(m².K) for the thermo box (220x185 mm), supporting energy-saving goals.
• Backed by ALUMINCO's extensive manufacturing experience and quality certifications.

Company Profile and Capabilities

ALUMINCO, established in 1982 in Greece, is a vertically integrated aluminium manufacturer with extrusion, doors and panels production, and foundry operations. Its 30,000 m² production center near Athens includes powder coating, assembly, finishing, and packaging, delivering ready-to-use products. The company holds ISO 9001 & ISO 9014 certifications and international approvals (IFT Rosenheim, Bureau Veritas, TUV), exporting to 60 countries.

Product Catalogue Highlights

• Slats: Aluminium and polyurethane slats ranging from 238 gr/m to 4 kg/m², with maximum sizes up to 450x300 cm.
• Floor Profiles: Various profiles weighing approximately 363-412 gr/m.
• Guides: Straight, curved, and extended rails weighing 385 gr/m to 1,421 gr/m, designed for specific slats.
• Box Profiles: Multiple profiles weighing 705 gr/m to 1,686 gr/m, all 6 m long, supporting thermal insulation and structural needs.

Technical Specifications and Thermal Performance

Materials include aluminium alloys (thermal conductivity λ=160 W/(m·K)), polyethylene foam (λ=0.034 W/(m·K)), and polyamide with glass fiber (λ=0.3 W/(m·K)). Thermal conductivity calculations confirm the system’s energy efficiency.

Profiles, Weights, and Box Combinations

• Profiles are categorized into SR 750 and SR 700 series with detailed dimensions and weights (670 gr/m to over 1600 gr/m).
• Box combinations (e.g., SR750-042, SR750-043) specify included profiles, package weights, side covers, safety plates, and maximum shutter heights based on slat thickness (Φ40, Φ60, Φ70).
• Maximum shutter heights range from 880 mm to over 4500 mm, influenced by insulation thickness (5 mm or 15 mm) and suspension springs.
• Thermal break versions include insulation layers and specific components to enhance thermal performance.

Accessories and Components

• Side cups, plastic flanges, ball bearings, entry guides, PVC pulleys, safety plates, shafts, plastic shaft cups, metal security springs, strap guides, mini tape coilers, security locks, stoppers, shutter slats, rails, rolling shutter covers, gaskets, floor profiles, and shutter boxes.

Assembly Instructions

Detailed step-by-step procedures cover assembly of rolling shutters with belt mechanisms, crank-operated boxes, and motorized systems. Key points include:

• Correct screw types and sizes for attaching slides, flanges, pulleys, shafts, and side panels.
• Proper orientation of ball bearings and use of plastic spacers for crank mechanisms.
• Drilling cable entry holes with sealing gaskets for motorized shutters.
• Installation of shutter stoppers, security locks, suspension strips, and floor profiles.
• Rails construction with beads, drilled holes for security locks, mounting holes, and brush installation tailored to slat types.

Technical Tables and Parameters

• Weight and dimension tables for aluminium slats and profiles, facilitating selection based on structural and load requirements.
• Cutting calculations specifying profile types, plug sizes, opening widths, and axis cuts for precise fabrication.
• Maximum shutter dimensions, weights, and recommended shaft types (octagonal and round) with thicknesses.
• Brush sizes and rail heights matched to slat profiles and box heights.

Motor Specifications and Accessories

• Motors from NICE brand with torque ratings from 8Nm to 120Nm, including motor bases and adaptors for different shaft diameters.
• Accessories such as plastic end caps, entry guides, mini tape coilers, roller stops, security locks, crank handles, gear mechanisms, screws, pulleys, strap guides, cups, ball bearings, shafts, and metal security springs.

Punching Machine Operations and Packaging

• Tooling details for shutter bottom profiles, crank handles, belt rollers, and guide fixing holes.
• Guidelines to maintain a 6mm gap at guide termination for external rolling shutters.
• Packaging codes with weights and dimensions, color options including white, matte, sable, and wood finishes.
• Order forms available online for streamlined procurement.

Available Aluminium Systems and Product Codes

• Various aluminium system codes (e.g., AL 410, AL 450, AL 570 Dynamic Plus) representing different product lines.
• Detailed profile measurements and weights linked to package codes critical for system selection.

General Recommendations and Contact Information

• Always refer to the latest catalog version on aluminco.com for up-to-date technical data.
• Ensure correct profile and accessory selection based on specified dimensions and weights.
• Follow assembly instructions precisely to guarantee safety and functionality.
• Contact ALUMINCO via provided phone, fax, and email for technical support and orders.

Summary

The document comprehensively covers the SR 750 rolling shutter system’s specifications, components, assembly procedures, and accessory options. It emphasizes energy efficiency, structural integrity, and ease of installation, supported by ALUMINCO’s manufacturing expertise and quality assurance. The detailed technical tables and instructions serve as an essential resource for engineers, architects, and installers working with aluminium rolling shutter systems.