ALUCOBOND® Processing (Not for North America)
24Pages

PROCESSING AND TECHNICAL DATA Simply original, originally simple

CONTENTS TRANSPORTATION, STORAGE 4 General PANEL DIMENSIONING 5 General PANEL INSTALLATION 6 General INFORMATION ON SPECIAL SURFACES 7 Anodised, naturAL, mill-finished surfaces PROCESSING METHODS 9 Sawing 11 Routing 12 Water jet cutting 12 Punching / shearing 13 Bending ROUTING AND FOLDING TECHNIQUE 15 General 16 Machines 17 Tools 19 Fabrication of tray panels 21 Fabrication of attica corners 90° in two segments JOINTING / FIXING TECHNIQUE 24 General 24 Thermal expansion and contraction 25 Drilling / countersinking 26 Riveting 27 Screwing 28 Gluing 31 Clamping SURFACE TREATMENT 32 General...

TRANSPORTATION, STORAGE PANEL DIMENSIONING WHEN DIMENSIONING THE PANELS, THE FOLLOWING SHOULD To protect ALUCOBOND composite panels against mechanical damages and the harmful effects of weather conditions and moisture, the following Dimensional tolerances (Standard) information must be observed: Due to manufacturing, a displacement of the cover sheets sidewise - The pallets must be handled carefully during transport and unloading. at the panel edges up to 2 mm is possible. Set maximum fork width Thickness ±0.2 mm (mill-finish | stove lacquered | anodized) (Caution: Do not handle open...

PANEL INSTALLATION INFORMATION ON SPECIAL SURFACES WHEN INSTALLING THE PANELS, THE FOLLOWING SHOULD BE Anodised surfaces During the anodising process an artifi cial oxide layer is produced on the Assembly direction aluminium surface. This takes place in a liquid medium with a defi ned To avoid possible ref lection differences (except for solid colours), it is bath composition under direct and alternating current. essential to install the panels in the same direction as marked on the protective peel-off-foil. Colour variations may occur between panels Anodized aluminum parts are used for a...

PROCESSING METHODS INFORMATION ON SPECIAL SURFACES Mill-fi nished surfaces SAWING WITH VERTICAL PANEL SAWS When using ALUCOBOND panels with mill-fi nished surfaces that are ® - Holz-Her vertical panel saws with routing device not protected from atmospheric influences through coating or anodising, When purchasing a new system we recommend the following panel saw: a variation in the appearance of the aluminium surface must be taken - Holz-Her panel saw, PK 1255 ALUCOBOND ®, with pole-changing into account. motor (2 speeds) Please pay attention: saw blade – Ø 250 mm The untreated, mill-fi...

PROCESSING METHODS PROCESSING METHODS When ordering new machines or pole-changing saw motors and for - speed 5,000 rpm (using 2,400 rpm = ½ speed , possible on Striebig retrofi tting to dustproof bearings, please contact Striebig AG directly, and Holz-Her panel saws with variable speed motors, can prolong the stating the year of construction, type and serial number of the machine. blade service life signifi cantly) - feed, single cut 25 m/min DUST EXTRACTOR SYSTEMS FOR CIRCULAR PANEL SAWS We recommend a dust extractor with fi lter shaker for sawing and milling ALUCOBOND ® A2 and ALUCOBOND ®...

PROCESSING METHODS PROCESSING METHODS Carbide tipped cutters suitable for aluminium and plastics are also die for single punching. Multi-station machines are more economical. suitable for ALUCOBOND . Perfect cuts are produced, e.g. under the After punching, the flatness will possibly require further processing. following conditions: feed 5 m/min., speed 24,000 rpm. Cutter with Cutter with right-hand twist right-hand twist deflection of cover sheet Cutter with Cutter with right-hand twist right-hand twist waste waste go-side go-side Punching tray panels work-piece work-piece go-side go-side...

PROCESSING METHODS ROUTING AND FOLDING TECHNIQUE Bending with a roll bending machine ALUCOBOND can be bent using sheet metal roll bending machines ALUCOBOND ® composite panels can be shaped by means of a simple – mainly with three and four-roll machines. Please make sure that the processing technique. This procedure, the routing and folding technique, feeder does not exert too much pressure. enables a production of folded elements in different shapes and sizes. Bending rollers which are also used for bending other metals must be V- shaped or rectangular grooves are routed on the rear of the...

ROUTING AND FOLDING TECHNIQUE ROUTING AND FOLDING TECHNIQUE MACHINES FOR ROUTING AND FOLDING TECHNIQUE MACHINES FOR ROUTING AND FOLDING TECHNIQUE Vertical panel saws with routing device for routing ALUCOBOND Festool panel routing machine PF 1200 E-Plus ALUCOBOND ® (special accessory) Supplied with: - Holz-Her vertical panel saw, PK 1255 ALUCOBOND ® - Striebig, vertical panel saw, Standard II for composite panels - Cutter disk for V-grooves 90° - Adjustment template Other panel saws with a special routing device can also be supplied or retrofi tted by the manufacturer. If necessary, the...

ROUTING AND FOLDING TECHNIQUE ROUTING AND FOLDING TECHNIQUE Carbide tipped disk milling cutters for vertical panel saws FABRICATION OF TRAY PANELS Determination of the measures of periphery and routing measures The measures of periphery and the routing measures are determined on routing measure the basis of the drawing measures (fi nal measures). In this case, approx. 1 mm per edge is deducted from the final measures results in the cutting measure. In any case, the fi nal measures final measure routing measure should be checked using a test strip prior to series production. Then final measure...

ROUTING AND FOLDING TECHNIQUE ROUTING AND FOLDING TECHNIQUE Folding sequence for fabricating tray panels FABRICATION OF ATTICA CORNERS 90° IN TWO SEGMENTS (1) Cut V-grooves according to the above instructions (2) Fold the narrow side For further examples relating to roof edges and fascia cladding please see the CD “Architecture in detail” Connection of folds, 30 mm, Section No. 24 569 Example: Determination of the measure of periphery than 90° and slightly fold (3) Fold back to a little more (4) Fold the triangle together Routing the folding grooves on vertical panel saws Horizontal...