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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM

A REVOLUTIONARY TOWER ASSEMBLY SYSTEM
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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM

Product catalog summary
Introduction
The document introduces the Monte-Tour, a revolutionary tower assembly system by Alphi, designed to enhance safety and productivity while reducing arduousness in tower assembly tasks. The system allows for assembly from the top down, contrary to traditional methods.

Safety Features
The Monte-Tour system significantly reduces the risk of falls from height and falling objects by allowing workers to assemble the tower from the ground level. It complies with safety standards NF E 85-014 and NF X 35-109, ensuring that all handling operations are performed safely and efficiently.

Handling and Productivity
The system can move an assembled tower up to 6 meters in height and is stable on uneven surfaces. It reduces physical strain as no element is lifted higher than heart level, and it increases productivity by 52% for both assembly and disassembly. The Monte-Tour is also weather-resistant, being watertight and dustproof.

Technical Specifications
- Lift height of fork: 4.65 m
- Maximum Working Load (MWL): 600 daN
- Empty weight: 1200 kg
- Dimensions: Length 2.100 m, Width 0.880 m, Height 2.105 m

Safety Instructions
Only authorized operators should use the Monte-Tour. Before use, inspect the machine for damage and ensure there are no obstructions. The machine must be stabilized before use, and it should only be moved over concrete slabs. Personal Protective Equipment (PPE) such as shoes, helmets, gloves, and goggles must be worn.

Assembly and Disassembly Procedures
The document provides a detailed user guide for the assembly and disassembly of the Monte-Tour system. Key steps include positioning ladders, assembling guardrails, and using the Monte-Tour to raise and lower tower levels. The system allows for safe and efficient assembly and disassembly, with specific instructions to ensure safety and compliance with regulations.

Conclusion
The Monte-Tour system by Alphi offers a safer, more efficient method for tower assembly, reducing risks associated with traditional methods. It is designed and manufactured in France, with contact information provided for further inquiries.
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Catalog excerpts

A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-1

A REVOLUTIONARY TOWER ASSEMBLY SYSTEM

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-2

Monte-Tour | A revolutionary tower assembly system

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-3

Traditionally, a shoring tower is assembled from the lowest level upwards, finishing at the top. Alphi offers an innovative way to assemble towers in the opposite direction from traditional assembly. The workers start by assembling the top, and finish at the bottom. The Monte-Tour is compatible with all A120 type ladder towers. Fall from height NF E 85-014 Fall on ground level NF E 85-014 Strenuous positions Manual load handling NF X 35-109 SAFETY AND ARDUOUSNESS PERFORMANCE CHARACTERISTICS All handling operations are carried out by two workers from ground level. Safety is ensured and the work...

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-4

Monte-Tour | A revolutionary tower assembly system PRODUCTIVITY The demonstrated increase in productivity is 52%, for both assembly and disassembly. Beyond 6 m, sections can be erected and assembled using a crane. The Monte-Tour can be used in any weather because it is watertight and dustproof. SAFETY Falls from height are eliminated: the worker no longer needs to climb the tower before its assembly is complete. The tower cannot be assembled without all of its safety elements (guardrails, frames, etc.). Disassembly takes place under the same safety conditions. HANDLING Can be used to move an...

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-5

SAFETY INSTRUCTIONS The recommendations for handling the Monte-Tour are indicated on the apparatus. ONLY duly authorised operators can use this machine. WEAR PPE: SHOES – HELMETS GLOVES – GOGGLES Keep your distance from the machine work area. Visually inspect the machine in order to detect any damage. Check that there are no obstructions or overhead hazards. USE The machine MUST be stabilised before use. Do not pass under the load. Never move over soil, but only over concrete slabs. The water level bubble should be centred. CRANE HANDLING The water level bubble should be centred. Lower the mast...

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-6

Monte-Tour WARNING - o use our products safely, please T observe the regulations in force in each country. -T he elements and set-ups presented in this brochure match the characteristics of the equipment on the date of publication of the document. There might have been some changes since then. - The use of our systems in combination with systems from other manufacturers may involve some risk, and would require special inspection. -B efore starting to set up, remember to secure the area. Click here or scan the QR code to view the video of the procedure. USER GUIDE: ASSEMBLY SEQUENCE 1 ÎÎ his guide...

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-7

- Position a second 1 metre ladder. - Position the ladders in the notches provided in the Monte-Tour forks. - Position the pre-set forks as desired.

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-8

Monte-Tour USER GUIDE: ASSEMBLY SEQUENCE 4 - sing the Monte-Tour, raise the first level until you can insert a second 1 metre ladder. U - ssemble the second ladder level under the first level using pins. A - Repeat the operation for the other ladder.

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-9

- ssemble the guardrails: ensure that the tilting studs lock (automatic). A - osition the working planks in the tower. P

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-10

Monte-Tour USER GUIDE: ASSEMBLY SEQUENCE 8 - epeat operations 4 to 7 to the desired height. R - re-set and position the base jacks on 1.5 metre ladders. P

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-11

- Insert the first 1.5 metre ladder. - Attach the ladder to that of the next level using pins. - Insert the second 1.5 metre ladder. - Attach the ladder to that of the next level using pins.

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-12

Monte-Tour USER GUIDE: ASSEMBLY SEQUENCE 12 - Fit an entrance frame. - Assemble the guardrails: ensure that the tilting studs lock (automatic). - it the final access plank. F

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-13

- he tower can then be craned or translated to its final position using the Monte-Tour. T

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-14

Monte-Tour USER GUIDE: DISASSEMBLY SEQUENCE 1 - Suspend the tower, raising it to the highest position with the forks on the Monte-Tour. - Lift the tower from the ground using the Monte-Tour. - Disassemble the cross-members. - Disassemble the ladders.

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-15

- Lower the tower as disassembly progresses. - Remove the guardrails. - Remove the decks. - Remove the ladders. - Repeat operations 2 to 4.

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A REVOLUTIONARY TOWER ASSEMBLY SYSTEM-16

ALPHI, THE FRENCH SHORING SPECIALIST neWaru - Monte-Tour GB - May 2018 - PDF version - Photos: neWaru The Monte-Tour system offers a revolutionary tower assembly method, in the opposite direction from traditional assembly. This removes the risks of falls from height and falling objects.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.