V-MAX POT BEARINGS

V-MAX POT BEARINGS
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V-MAX POT BEARINGS

Product catalog summary
Overview of V-Max Pot Bearings: V-Max pot bearings are designed for use in steel and concrete bridges to support vertical and horizontal loads, movements, and rotations. They feature a rubber pad within a steel pot, allowing for tilting movements under high pressure.

Types of Bearings:
  • Fixed V-Max AGPF: Allows rotation while restricting horizontal movement, using a pot/piston assembly with an elastomeric disc.
  • Free Sliding V-Max AGPM: Includes a PTFE sheet for multi-directional sliding, similar to fixed bearings.
  • Guided Sliding V-Max AGPL-AGPT: Limits movement to one direction with additional guides.

International Standards and Quality: Complies with standards like EN1337.5 and BS 5400, manufactured under ISO 9001:2008 quality control.

Material Specifications:
  • Elastomer: Made from natural or chloroprene rubber, compliant with ISO 6446.
  • Austenitic Steel: Used for sliding surfaces, conforming to EN 10088-2.
  • PTFE: Virgin PTFE ensures high tensile strength and elongation.

Design and Installation Guidelines: Includes load calculations, rotation, and movement assessments, emphasizing proper installation and handling.

Performance Comparison: Compared with R-MAX spherical and E-LINK rubber bearings, V-Max bearings offer high load capacity and unlimited horizontal displacement.

Advantages: Capable of handling high loads, allowing significant rotation, and requiring minimal maintenance.

Handling and Storage: Proper storage and handling are crucial to prevent contamination and damage.

Installation Process: Involves checking technical data, preparing substructures, and accurately positioning bearings.

Specifications: Requires high strength non-shrink, quick-setting cement mortar with compression strength over 45 MPa. Reinforcement is needed if mortar thickness exceeds 40 mm.

Procedures: Temporary wedges should be removed after mortar hardening, and voids filled with the same mortar. Formwork must be arranged around the bearing upper steel plate to prevent concrete leakage.

Prefabricated Superstructure: Bearings with upper anchorages must be inserted into prefabricated structure voids and sealed with high-strength mortar.

Maintenance: Pot bearings have a service life of over 50 years, requiring regular inspections to ensure protective coatings are intact and surfaces operate efficiently.

Agom V-Max Bearings: Can be combined with hydraulic devices, antilifting systems, and load measurement tools.

Design Parameters: Designers must provide input parameters such as maximum and minimum vertical loads, bearing interface surfaces, and design rotations and displacements.

Overview: The document provides detailed specifications and guidelines for AGPM free sliding bearings, including a comprehensive table of bearing types, dimensions, and weights.

Specifications: AGPM bearings are categorized by vertical load capacity and horizontal movements.

Design Guidelines: The design table outlines essential information for bearing design, ensuring they do not adversely affect the structure.

Procedures: Emphasizes the importance of considering each item in the design table and the need for additional information under special conditions.

Product Range: AGOM International offers a wide range of products including elastomeric, pot, spherical, and special bearings.

Contact Information: AGOM International SRL is located in Ossona, Italy, with contact details provided for further inquiries.
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Catalog excerpts

V-MAX POT BEARINGS-1

Via Mesero, 12 – 20010 Ossona (MI) – Italy - www.agom.it PH.: +39 02 9029111 – FAX: +39 02 9010201 – [email protected]

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V-MAX POT BEARINGS-2

V-Max pot bearings Agom V-Max pot bearings are designed to carry combinations of vertical loads, horizontal loads, longitudinal and transversal movements and rotations and they are used in steel and concrete road and railway bridges. A completely encased rubber pad is positioned in a steel pot. Under high pressure the pad behaves like a liquid. The elasticity of the rubber allows tilting movement (rotation) of the piston in the horizontal axis. Depending on whether the bearing is fixed, guided sliding or a free sliding, Agom V-Max bearings accommodate vertical loads and corresponding horizontal...

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V-MAX POT BEARINGS-3

4GOM IDEAS, ENGINEERING AND MANUFACTURE Quality of the materials Elastomer material The elastomer material used for the elastomeric pad is natural rubber or chloroprene rubber in accordance with ISO 6446. Friction of the bearings The reaction of the bearing to the movement can be mathematically calculated by considering friction coefficient between stainless steel and PTFE, the design friction values are in according to EN 1337-2 section 6.7. Ferrous material for pot and piston: The pot, the piston and if applicable the sliding plate are manufactured from ferrous material in accordance with EN...

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V-MAX POT BEARINGS-4

Concrete and elastomer pressure According to EN 1337-5 the allowable concrete pressure depends on the relative dimensions of the bearing structure interface to the total support area and the characteristic strength of the concrete Fixing types Usually all the V-Max bearings are equipped with suitable anchor bars for anchoring purpose to lower and upper structure. In case of pre-cast concrete beam the bearings can be provided with upper pin and top subsidiary plate; in case of steel beams the bearings shall be provided with upper pin and/or connecting bolts. To adjust the angle of inclination...

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V-MAX POT BEARINGS-5

Agom V-Max Bearings accessories Movement indicator The movement indicator allows the monitoring of the sliding bearing displacement by using a reference arrow fixed to the bearing base and a graduate indicator moving with the sliding plate. The movement indicator allow to check the initial presetting of the bearing (if required) and to verify the bearing motion during the future inspections. Reference surfaces According to EN1337 code the bearing can be provided with “reference surfaces” to ensure the perfect horizontal position during bearing installation. The lower reference surface is parallel...

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V-MAX POT BEARINGS-6

Guidelines for the design of a structure with Agom V-Max bearings In this section a simple guideline for the design of a structure equipped with Agom bearing is presented, the design procedure is summarized in the following steps: 1. Selection of the structure static link scheme (fixed and movable support bearings) Calculation of the loads (vertical and horizontal) on the bearings according to the fixity scheme Calculation of the bearing rotations and movements Insert all the bearing design data in to the bearing design table (example table B.1 of the EN1337-1 code attached at the end of the...

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V-MAX POT BEARINGS-7

DESIGN OF A STRUCTURE WITH V-Max BEARINGS SELECTION OF THE STRUCTURE STATIC LINK SCHEME (FIXED AND MOVABLE BEARINGS) CALCULATION OF THE LOADS (VERTICAL AND HORIZONTAL) ON THE BEARINGS ACCORDING TO THE SELECTED FIXITY SCHEME CALCULATION OF THE BEARINGS ROTATIONS AND MOVEMENTS FILL IN THE BEARINGS DESIGN TABLE DATA (EXAMPLE TABLE B.1 OF EN1337-1 CODE) USE THE V-MAX BEARING DRAWINGS IUSSUED BY AGOM TO DESGIN THE STRCTURE INFERFACE UNDER AND ABOVE THE BEARING IF NECESSARY, DESIGN THE SLOPED WEDGE TO BE PLACED BETWEEN STRUCTURE AND BEARING

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V-MAX POT BEARINGS-8

IDEAS, ENGINEERING AND MANUFACTURE The Agom V-Max bearings fulfil the following requirements: a. Transmit the vertical loads due to permanent and accidental effects; it is possible to cover a wide range of loads about up from 500 to 100000 kN b. Transmit the horizontal loads with in practise no limitation of the design load c. Allow rotation as per a spherical hinge. Standard design is for rotation of +0.01 rad or +0.02 rad d. No limitation for of horizontal displacement e. Suitable for all structures steel and concrete bridges and buildings NO LIMITS HORIZONTAL LOADS NO LIMITS HORIZONTAL DISPLACEMENT...

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V-MAX POT BEARINGS-9

Qualification, approval tests and certifications All the qualification and approval tests are performed by independent and worldwide recognized laboratories to assure that the V-Max bearings’ performances comply with the project and with international standard requirements. Agom V-max bearing during friction test ALLGEMEINE BAUAUFSICHTLICHE ZULASSUNG DYNAMIC FATIGUE TESTS Agom V-max bearing during the 2 millions load cycles for ADIF (Spanish high speed railway authority) approval

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V-MAX POT BEARINGS-10

Handling and storage installation and maintenance This manual gives the main list of the most important operations to correctly install the AGOM bridge bearings. Under control of the Engineer who designed the bridge, bearings must be installed by expert workers, with precision to meet the bridge and bearing design criteria. Inappropriate handling, storage and installation will have an adverse effect on the bearing life, usually estimated in more than 50 years providing right maintenance. AGOM structural bearings are manufactured to close tolerances by skilled technicians working in clean conditions....

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V-MAX POT BEARINGS-11

Installation The installation procedure of the bearings generally depends on the structure type. The main steps are: 1. Check before installation. In order to avoid placements mistakes of the bearings, all the technical and description data, printed on the label, shall be checked and compared with the ones showed in the shop drawings. 2. Casting of the substructures. Substructures shall reach a level about 30 mm lower then the final level. In order to install the bearings suitable voids spaces must be provided to insert the bearing lower anchor bars. An easy way to leave the voids is to use corrugated...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.