Catalogue Xeon 30ff
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3 Water Systems
The installation of the boiler must comply with the requirements of the current issue of BS6798.
3.1 Frost Protection
If the position of the boiler is such that it may be vulnerable to freezing it should be protected as specified in the current issue of BS5422. It is recommended that a frost protection thermostat
be fitted.
3.2 Pump
The pump, with integral valves, should be fitted in the heating flow pipework from the boiler, it should be set to produce a temperature difference of 11oC (20oF), between the flow and return, with the boiler thermostat set at "MAX", which is about 82oC (180oF).
The pressure loss of the boiler can be found from diagram 3.1.
High resistance microbore systems may require a higher duty pump.
3.3 Bypass - Fully Pumped and Sealed Water System
A bypass is usually unnecessary on systems using a 3 port diverter valve since one port will remain in the open position at all times. This allows satisfactory operation of the pump overrun.
However if thermostatic radiator valves are fitted to all radiators or two port valves are used a bypass is required.
The bypass connection must be at least 2 metres away from the boiler.
The flow through the boiler must not be allowed to fall such that there is a temperature difference greater than 20oC between the flow and return.
3.4 Water System
For an open vented system the boiler must be supplied from an unrestricted water supply taken from a feed and expansion cistern fitted at a maximum height of 27metres above the boiler.
The cold feed must be 15mm minimum size.
It is important that the relative positions of the pump, cold feed and open vent are as shown in diagram 3.2.
The unrestricted open vent from the boiler must rise continuously to discharge over the feed and expansion cistern.
3.5 Domestic Hot Water System
General. The domestic hot water service must be in accordance with the current issue of BS5546, refer also to the current issue
of BS6700.
3.6 Cylinder
For all systems supplying domestic hot water the cylinder must be indirect. It is recommended that the cylinder be fitted with some form of temperature control.
3.7 Gravity Domestic Hot Water with Pumped Heating
Important: If domestic hot water is to be provided by a gravity circulation to the cylinder the blanked off connections must be opened and used, using 22x28mm connections, see diagram
3.3.
en o
to
0 5 10 15 20 25 30
Flow rate (litres/minute)
The insertion point indicates the flow rate required to achieve 11 °C temperature difference
Diagram 3.1
3.8 Fully Pumped Heating and Domestic Hot
Water
The connections for this type of system MUST be as shown in diagram 3.2 and 3.4.
3.9 Inhibitor
Attention is drawn to the current issue of BS5449 and BS7593 on the use of inhibitors in central heating systems.
If an inhibitor is to be used, contact a manufacturer or Hepworth Heating Ltd., for their recommendations as to the best product to use.
When installing in an existing system take special care to drain the entire system, including radiators, then thoroughly cleaning out before installing the boiler whether or not adding an inhibitor.
3.10 Sealed Water Systems
The installation should comply with the appropriate requirements of the current issue of BS4814, BS5449, BS6759, BS6798 and BS7074 Part 1 and 2, see diagram 3.5 for a suggested layout.
3.11 Safety Valve
A safety valve must be fitted to a sealed water system.
It shall be preset, nonadjustable with a lift pressure of 3bar, incorporating seating of a resilient material, a test device and a connection for drain.
The drain from the safety valve must be routed clear of any electrical fittings and positioned so that any discharge can be seen.
9
221656D
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