FloorLine_Installation
16Pages

FloorLine Installation Instructions

FloorLine Panels - overview Floor grating (aluminium) Moulding strip (Santoprene) Guide profile (aluminium) Finned pipe, flow (copper) Finned pipe, return (copper) Velcro tape Flexible pipes Motor Fan (aluminium) Bearing block (aluminium/brass) Fan coupling (plastic) Pipe fixture (aluminium) Installation profile (aluminium) Panel end (aluminium) CHM motor control print Motor connection Connection cable and terminals Adjustment blocks (aluminium)

Unpacking the panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Positioning of installation fittings. . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6 Installing the panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6 Checking the joints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8 Power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8 Adjusting the panel. . . . . . . . . . . . . . . . . . . . . . . ....

Unpacking the panel 1/3 Check the panel number on the box. Break the seal on the box. Unpacking the panel 2/3 Open the box. Lift the gratings off the panel and place them on the opened part of the box. NB! Avoid mixing gratings from different panels as they are cut to individual dimensions. Remove the panel from the box. Unpacking the panel 3/3 Under the panel is a protective sheet of strong cardboard. Use this to protect the panel against dust, impacts, etc.

Positioning of installation fittings 1/2 Check that the installation duct meets the specified dimensions. If the duct is deeper than 73 mm, a stable support must be created for the panel. Duct length can be calculated as follows: • Panels shorter than 6000 mm: the length equals total panel length + 5 mm. • Panels longer than 6000 mm: the duct is extended further 1 mm per meter panel. Positioning of installation fittings 2/2 Fix the enclosed installation fitting to the base of the installation duct. Connect the system pipes. NB! Check that the flow and return pipes are correctly positioned....

Installing the panel 2/4 Lower the FloorLine panel into the installation duct. Installing the panel 3/4 Attach the flexible pipes to the installation fittings. NB! The enclosed gaskets must be used. Installing the panel 4/4 Tighten the joints with a moderate torque. You are recommended to use an NV24 open ring spanner (order no. 088H4821).

Checking the joints 1/1 After tightening, pressurise the system and check for possible leaks. Power connection 1/2 Connect cables from the CHR room thermostat (or BMS system) and from the 24 V power supply. Power connection 2/2 Wiring must be carried out according to the electrical curcuit diagrams on page 13-14.

Adjusting the panel 1/2 Adapt the panel to the floor height using the integrated adjusting screws located at suitable intervals along the full length of the panel. Use a 2.5 mm Allen key. NB! On account of the panel’s load strength, it is important for all adjusting screws to be adjusted correctly. Adjusting the panel 2/2 Put the floor grating in place and check that it is aligned with the floor surface. Opening the guide profile 1/4 Remove the floor grating from the panel.

Opening the guide profile 2/4 Release the guide profile from the pipe fixture by pulling sightly. Repeat this along the full length of the panel. Opening the guide profile 3/4 The guide profile can now be lifted to give access to the base of the panel. Opening the guide profile 4/4 When the guide profile is closed, secure it with light pressure on the Velcro pads.

Connecting several panels in series 1/5 Push the panels together. The joint blocks (A) ensure precise panel jointing. Extend the flexible pipes to reach the fittings on the next panel. Connecting several panels in series 2/5 To give room for thermal expansion, pull the panels 2 mm apart. Connecting several panels in series 3/5 Insert gaskets between the flexible pipes and the fittings before fastening.

Connecting several panels in series 4/5 Tighten the flexible pipes with an NV24 ring spanner. NB! Always hold the pipe in place in the panel with multigrip pliers. Connecting several panels in series 5/5 After tightening, pressurise the system and check for leaks.

System with CHR room thermostat NB! CHR room thermostats and CHM motor control have a common “0”. A CHR can control up to 10 Convec panels in the same room. A Convec panel can be supplied with a valve to control flow through the panel. CHM motor control 24 Vdc 0 Vdc 24 Vdc 0 Vdc Heat/Cool RPM (0-10 V) H. valve + H. valve - Supplied from factory

System with BMS control A Convec panel can be controlled directly from a BMS system by a 0-10 V signal. Control of min. and max. fan speed is performed by the BMS system. However, the CHM motor control will continue to perform the panel control, e.g. stopping the motor if blocked or the control of any decentralized valves. NB! Water supply valves are connected to cooling outputs 9 and 10. BMS system BMS system Supplied from factory

Operating conditions Operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Test pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 bar Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -10 - 60 °C Water temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 85 °C Water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VDI 2035

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