Kalzip Construction details
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Corus Bausysteme Construction details Kalzip® roof systems

Preface Planning Guidance Kalzip® aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating to fire/acoustic protection and the EnEV energy-saving directives is exemplary. These construction recommendations are based on state-of-the-art technology. They are provided to the best of our knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise to any claims...

Construction details truss roof/purlin roof Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system - purlin roof Ridge 121 Duo-pitch ridge purlin roof 122 Duo-pitch ridge truss roof 123 Mono-pitch ridge truss roof 124 Abutment ridge to parapet truss roof 125 Mono-pitch ridge overhang (with clip bar) truss roof 126 Mono-pitch ridge overhang (without clip bar) truss roof Eaves 141 Eaves detail with gutter purlin roof 142 Eaves detail with gutter truss roof 143 Parapet eaves gutter detail truss roof 144 Overhanging eaves (with clip bar) truss roof 145 Overhanging...

Roof-light 311 Domed roof-light roofing frame 312 Cross-section roof-light with flat flange - roofing frame 313 Cross-section roof-light with flat flange 314 Cross-section roof-light with Kalzip® roofing frame 315 Longitudinal roof-light with Kalzip® roofing frame truss roof truss roof truss roof truss roof Roof lights 321 Lighting row connection, below gable end 322 Lighting row connection, below gable end 323 Lighting row connection, below gable end 324 Lighting row joint - lateral truss roof truss roof truss roof truss roof 331 Curved roof with welded ridge jolt 332 Curved roof with...

Construction detail 101 Kalzip® deck roof system - rafter roof Cross-section Compound clip* (diagonally installed) Alternative: Al-clip with thermal barrier Kalzip® Kalzip® rock wool insulation Kalzip® vapour control layer Structural deck Rafter Horizontal section Compound clip* (diagonally installed) Alternative: Al-clip with thermal barrier Kalzip® Kalzip® rock wool insulation Kalzip® vapour control layer Structural deck Rafter * Compound clips are not available in all sizes. Detail 101 01.02.04 scale 1:10

Construction detail 102 Kalzip® deck roof system - purlin roof Compound clip* Alternative: Al-clip with thermal barrier Top-hat sub-purlin Kalzip® rock wool insulation Kalzip® vapour control layer Structural deck Horizontal section Compound clip* Alternative: Al-clip with thermal barrier Top-hat sub-purlin Kalzip® rock wool insulation Kalzip® vapour control layer Structural deck

Construction detail - Kalzip® liner-deck roof system - purlin roof Type of fixed point to be Alternative: Fixed point clip Al-clip with thermal barrier ridge flashing: ridge closure Ridge flashing - Spacer profile - Ridge flashing — Insulation - rigid** — Kalzip® vapour control layer — Kalzip® rock wool insulation Fixed point clip Compound clip* Filler block Ridge closure Liner deck Top-hat sub-purlin Inner skin flashing * Compound clips are not available in all sizes. ** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

Construction detail - Kalzip® deck roof system - rafter roof Type of fixed point to be Alternative: Fixed point clip Al-clip with thermal barrier ridge flashing: ridge closure Ridge flashing Spacer profile Kalzip® rock wool insulation Insulation - rigid** Kalzip® vapour control layer Fixed point clip Compound clip* Filler block Ridge closure Structural deck * Compound clips are not available in all sizes. ** Special precautions must be taken when soft thermal insulation is used to prevent penetration.

Construction detail - Kalzip® deck roof system - rafter roof 123 Mono-pitch ridge Type of fixed point to be determined by calculation Al-Fixed point clip with thermal barrier Alternative: Compound clip* Kalzip® Kalzip® rock wool insulation Filler block Spacer profile Fixing of ridge flashing: max. distance 400 mm, only into Ridge closure Ridge turn up Ridge flashing Retainer Ridge closure Kalzip® vapour control layer Insulation - rigid** Slosure profile to structural liner tray Sealing strip 2x Structural deck Kalbau® trapezoidal deck Internal closure flashing Structural liner tray...

Construction detail - Kalzip® deck roof system - rafter roof 124 Abutment ridge to parapet Ridge flashing Spacer profile Ridge turn up Coping system Timber bearer Fixed point clip Compound clip* Alternative: Al-clip with thermal barrier Coping bracket Filler block Fixing of ridge flashing: max. distance 400 mm; not into standing seam ≥ 100 Ridge closure ≥ 70 Kalzip® Kalzip® rock wool insulation Structural deck Insulation - rigid** Kalzip vapour control layer ® Internal closure flashing Sealing strip * Compound clips are not available in all sizes. ** Special precautions must be taken when...

Detail 125 Kalzip® vapour control layer Internal closure flashing Structural top hat supports on by calculati Timber spacer determined on by calculati determined Insulation Structural liner tray Kalbau® Sealing strip 2x Thermal isolation strip Closure profile to structural liner tray Kalbau® ) (max. 1500 Ridge closure Ridge turn up Spacer profile Al-clip bar Kalzip® rock wool insulation Flashing Structural deck Filler block Kalzip® Fixed point to be determined by calculation Fixing of ridge flashing: max. distance 400 mm, not into standing seam Construction detail - Kalzip® deck roof system...

01.02.04 scale 1:5 Internal closure flashing Structural deck Kalzip® vapour control layer Timber supports Kalzip® rock wool insulation Kalzip®: Length min. 5,0 m Timber ridge bearer AL-fixed point clip length to be determined by calculation ) (max. 1000 Insulation Structural liner tray Kalbau® trapezoidal profile Sealing strip 2x Thermal isolation strip Closure profile to structural liner tray Angle with sealing strip on by calculati determined ‘Eaves’ filler block Drip angle ‘Eaves’ filler block Construction detail - Kalzip® deck roof system - rafter roof 126 Mono-pitch ridge overhang...